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Introduction 1.1.9 Classification of the Optical Systems Preparatory Work... Service Manual (internal ver sion) SIPLACE HF and X Series 13 ► Release of stored energy: Stored energy in the compr essed air supply or ele ct…

Introduction

Preparatory Work... 1.1.9 Classification of the Optical Systems

12 Service Manual (internal version) SIPLACE HF and X Series

Lockout attachment Z-IS/SPE-1TE [03123101-xx]

X Series and older: Example: Attaching a padlock to the motor contactor

► Attaching warning signs:

If a machine can be locked, it must be.

However, there are situations where energy isolating devices cannot accommodate locks. In these

cases, the energy isolating devices must be tagged to warn employees that the machine is de-ener

gized for servicing. The tag or label must be securely fastened, it must be placed in a position visible

to all and it may only be removed by the person who attached it.

Attaching a padlock to the motor contactor

Example: Attaching a padlock to the motor

contactor

► Turn the operating lever (1) counterclock

wise.

► Use the screwdriver to push the locking

lug (2) out of the operating lever (1).

► Secure the operating lever with a padlock

(3).

Introduction

1.1.9 Classification of the Optical Systems Preparatory Work...

Service Manual (internal version) SIPLACE HF and X Series 13

► Release of stored energy:

Stored energy in the compressed air supply or electrical energy in electrolytic capacitors must be

released by appropriate means.

After switching off the machine, wait until the voltages and the compressed air have discharged, so

that work can be performed without any risk.

DANGER - Checking the power supply for absence of voltage

► Testing the lock out:

The lock can be easily tested by pressing the START button.

The following steps must be taken to restore the machine to operation.

► Check the working area. Authorized employees should remove all of their tools and reinstall all safety

features.

► Notify all affected employees.

► Before removing even one lock or tag, inform all workers in the affected area that the machine is

going to be restarted.

► Remove all locks/tags.

Every authorized employee must remove his own lock and shut it away.

► Turn the machine on. Make sure that authorized staff check the equipment in operation to ensure

that repairs were performed correctly

Testing

Service personnel may test circuits by energizing them briefly without suspending the Lock Out / Tag

Out Procedure. This may only be done when no other work is being performed by any other person on

the equipment being tested.

It is extremely important that all remote START switches be tagged with the "Do Not Operate" tag to pre

vent inadvertent operation of the equipment during these periods.

Responsibilities

▪ It shall be the responsibility of the maintenance and service personnel to make sure this procedure

is adhered to.

▪ It shall be the responsibility of the maintenance and service personnel's immediate supervisor to in

struct his personnel on this procedure.

▪ It shall be the responsibility of the Safety Officer to administer the Lock Out / Tag Out Procedure.

DANGER

Checking for absence of voltage!

► Before you start working, check the power supply for absence of voltage and observe the

waiting times!

Introduction

Key Information 1.3.1 Environmentally-Friendly Disposal of Materials and Components

14 Service Manual (internal version) SIPLACE HF and X Series

1.3

1.3 Key Information

Key Information

1.3.1

1.3.1 Environmentally-Friendly Disposal of Materials and Components

Environmentally-Friendly Disposal of Materials and Components

SIPLACE products are manufactured using only materials and parts that can be easily separated and

disposed of in an environmentally-friendly way.

1.3.2

1.3.2 Use of Original SIPLACE Accessories and Spare Parts

Use of Original SIPLACE Accessories and Spare Parts

Only use original spare parts and authorized accessories. The use of other parts will affect safety and

will invalidate the liability for any consequential damage.

1.3.3

1.3.3 Information About This Internal Service Manual

Information About This Internal Service Manual

This internal SIPLACE document supplements the customer version of the SIPLACE service manual. It

describes service work to SIPLACE placement machines, which may only be performed by specially

trained SIPLACE service engineers.

If you should have any questions about the contents of this manual, please contact the

SIPLACE Competence Center (SCC)

Tel.: 089 20800 43830

1.3.4

1.3.4 ESD Guidelines

ESD Guidelines

1.3.4.1

1.3.4.1 Definition of ESD

Definition of ESD

1.3.4.2

1.3.4.2 Important Measures to Protect Against Static Charging

Important Measures to Protect Against Static Charging

► Most plastics can easily become charged and must therefore be kept away from at-risk components.

► Always ensure that people, the workplace and packaging are safely earthed when handling electro

static sensitive components.

NOTICE

Observe the applicable regulations

The company operating the system has sole responsibility for the proper, environmentally-

friendly disposal of machines, working materials, consumables and wear parts.

► Please observe your national statutory provisions for waste disposal and environmental

protection.

Almost all of the modules in use today are equipped with highly integrated MOS blocks and compo

nents. The manufacturing techniques used mean that these electronic components are extremely sen

sitive to overvoltage and thus to electrostatic discharge.

ESD label

The abbreviation for such modules is "ESD"(Electrostatic Sensitive Device). This is

used internationally, although the German abbreviation "EGB" may also be seen. The

following symbol on cabinet rating plates, racks or packaging indicates that compo

nents which are sensitive to electrostatic discharge have been used and thus that the

modules concerned are also touch-sensitive.

ESDs can be destroyed by voltages and power levels that are far below the level that can be perceived

by humans. Such voltages occur if a person touches a component or module without earthing them

selves. Components that are exposed to such overvoltages do not generally appear to be defective im

mediately - incorrect behavior starts after the component or module has been in operation for some

time.