00195655-04_SM_X-Series_FSE_en - 第15页

Introduction 1.3.5 Validity of Document Key Information Service Manual (internal ver sion) SIPLACE HF and X Series 15 1.3.4.3 1 . 3 . 4 . 3 H a n d lin g E S D M o d u le s Handling ESD Modules Do n ot touch electro nic …

Introduction

Key Information 1.3.1 Environmentally-Friendly Disposal of Materials and Components

14 Service Manual (internal version) SIPLACE HF and X Series

1.3

1.3 Key Information

Key Information

1.3.1

1.3.1 Environmentally-Friendly Disposal of Materials and Components

Environmentally-Friendly Disposal of Materials and Components

SIPLACE products are manufactured using only materials and parts that can be easily separated and

disposed of in an environmentally-friendly way.

1.3.2

1.3.2 Use of Original SIPLACE Accessories and Spare Parts

Use of Original SIPLACE Accessories and Spare Parts

Only use original spare parts and authorized accessories. The use of other parts will affect safety and

will invalidate the liability for any consequential damage.

1.3.3

1.3.3 Information About This Internal Service Manual

Information About This Internal Service Manual

This internal SIPLACE document supplements the customer version of the SIPLACE service manual. It

describes service work to SIPLACE placement machines, which may only be performed by specially

trained SIPLACE service engineers.

If you should have any questions about the contents of this manual, please contact the

SIPLACE Competence Center (SCC)

Tel.: 089 20800 43830

1.3.4

1.3.4 ESD Guidelines

ESD Guidelines

1.3.4.1

1.3.4.1 Definition of ESD

Definition of ESD

1.3.4.2

1.3.4.2 Important Measures to Protect Against Static Charging

Important Measures to Protect Against Static Charging

► Most plastics can easily become charged and must therefore be kept away from at-risk components.

► Always ensure that people, the workplace and packaging are safely earthed when handling electro

static sensitive components.

NOTICE

Observe the applicable regulations

The company operating the system has sole responsibility for the proper, environmentally-

friendly disposal of machines, working materials, consumables and wear parts.

► Please observe your national statutory provisions for waste disposal and environmental

protection.

Almost all of the modules in use today are equipped with highly integrated MOS blocks and compo

nents. The manufacturing techniques used mean that these electronic components are extremely sen

sitive to overvoltage and thus to electrostatic discharge.

ESD label

The abbreviation for such modules is "ESD"(Electrostatic Sensitive Device). This is

used internationally, although the German abbreviation "EGB" may also be seen. The

following symbol on cabinet rating plates, racks or packaging indicates that compo

nents which are sensitive to electrostatic discharge have been used and thus that the

modules concerned are also touch-sensitive.

ESDs can be destroyed by voltages and power levels that are far below the level that can be perceived

by humans. Such voltages occur if a person touches a component or module without earthing them

selves. Components that are exposed to such overvoltages do not generally appear to be defective im

mediately - incorrect behavior starts after the component or module has been in operation for some

time.

Introduction

1.3.5 Validity of Document Key Information

Service Manual (internal version) SIPLACE HF and X Series 15

1.3.4.3

1.3.4.3 Handling ESD Modules

Handling ESD Modules

Do not touch electronic modules unless it is absolutely essential to do so in order to carry out other work.

If it is necessary, make sure that you do not touch the pins or printed conductors when you pick up flat

modules.

Do not touch components unless

▪ You are constantly earthed by an ESD wrist strap or

▪ You are wearing ESD shoes or ESD shoe earthing strips on an ESD floor.

Always discharge yourself before you touch an electronic module. To do this, simply touch a conductive

and earthed object immediately before you touch the module (such as unpainted parts of a switch cab

inet, a water pipe, etc.).

Do not allow modules with chargeable and highly insulating materials to touch one another, e.g. plastic

films, insulating table surfaces or items of clothing made from synthetic fibers.

Always place the modules on a conductive surface (table with an ESD coating, conductive ESD foam,

ESD bag or container).

Do not bring modules near visual display units, monitors or televisions. Keep them at least 10 cm away

from the screen.

1.3.4.4

1.3.4.4 Measurements and Modifications to ESD Modules

Measurements and Modifications to ESD Modules

Measurements of the assemblies may only be taken if

▪ The measuring device has been grounded (e.g. via protective conductor) or

▪ The measuring head of the potential-free measuring device has been briefly discharged before

measurement (e.g. touching blank metal control unit housing).

► Always use an earthed soldering iron if you carry out any soldering work.

1.3.4.5

1.3.4.5 Dispatching ESD Modules

Dispatching ESD Modules

► Always store modules and components in conductive packaging (e.g. metallized plastic bags or met

al sleeves) and dispatch them in conductive packaging.

► If the packaging is not conductive, place the modules in a conductive envelope before packaging.

Use conductive foam rubber, ESD bags, domestic aluminum foil or paper, for example. NEVER use

plastic bags or film.

► If the module has integral batteries, ensure that the conductive packaging does not touch or short-

circuit the battery terminals and, if necessary, first cover the terminals with insulating tape or mate

rial.

1.3.5

1.3.5 Validity of Document

Validity of Document

This document contains instructions about the service work for all machines in the SIPLACE X

series,

plus the performance enhanced SIPLACE X4I.

The service work described in this manual is divided into modules and is largely identical for all machine

types:

▪ If the work required for specific machines should differ from the standard procedure, this will be in

dicated with reference to the machine number, series and various delivery statuses.

▪ Diagrams should be seen as examples e.g. the diagram of a SIPLACE X3 or machine with different

paint finish does not mean that the following information only applies to the machine type shown.

▪ An exception to this rule is made for the performance enhanced SIPLACE X4I.

The SIPLACE X4I is only configured with the new C&P20A placement head. Information about the

TwinHead and C&P6/12 heads is therefore not relevant for the SIPLACE X4I.

The main focus of this manual is on a description of mechanical service work.

Please refer to the circuit diagram folder supplied with your machine for any electrical checks:

▪ Circuit diagram folder SIPLACE X series [00194418-xx] (German)

▪ Circuit diagram folder SIPLACE X series [00194419-xx] (English)

▪ Circuit diagram folder SIPLACE X4I [00195675-xx] (German)

▪ Circuit diagram folder SIPLACE X4I [00195676-xx] (English)

Introduction

Key Information 1.3.6 Release History

16 Service Manual (internal version) SIPLACE HF and X Series

1.3.6

1.3.6 Release History

Release History

1.3.7

1.3.7 SIPLACE on the World Wide Web (WWW)

SIPLACE on the World Wide Web (WWW)

Log into our SIPLACE

homepage at http://www.siplace.com.

► You can choose between the German and English versions.

The different sections contain information about our products, services and contact persons.

In addition, registered customers can also access the

SIPLACE User Group

. Here you can call up spe

cial information about our placement systems e.g.

▪ Technical documentation,

▪ Technical information,

▪ Spare parts lists etc.

Registration for the user group is very simple:

► Click on the Register link.

► Fill in the registration form and send it off to us.

Soon afterwards, you will receive your access authorization with USER ID and password.

Edition Changes

12/2007 Compared to the internal HF-Series service manual, the following new service tasks

have been included for the X-Series machine type:

▪ C&P20: Replacing the E/D transformer (collector ring)

▪ C&P6/12: Replacing the raceway (circular arc guide)

▪ TwinHead: Replacing the hoses

▪ SIPLACE Vision: White balance process for SIPLACE digital Vision camera

The following service tasks may no longer be performed by customers:

Placement head C&P20: replacing the component sensor, replacing the Z axis

Gantry: replacing the X/Y drives

08/2008 Supplements and corrections

04/2009 Supplements and corrections

06/2016 Supplements and corrections:

▪ Covers

▪X drive

▪ Scales

▪ Incremental encoder

▪ White balance process