00195655-04_SM_X-Series_FSE_en - 第4页
Contents 4 Service Manual (internal version) SIPLACE HF and X Series 3.3.3 Replacing Gantries 47 3.3.4 Replacing the X Axis Scale [03003745- xx] 51 3.3.5 Replacing the X Drive (Primary) [03039726- xx] 53 3.3.5.1 Installa…
Contents
Service Manual (internal version) SIPLACE HF and X Series 3
Table of Contents
1 Introduction 5
1.1 Safety Instructions 5
1.1.1 Conventions for the use of safety instructions 5
1.1.2 Safety Instructions for Working with Strong Magnetic Fields6
1.1.3 Safety Instructions for Working with Strong Magnetic Fields (internal) 6
1.1.3.1 Removing the Magnetic Track 7
1.1.3.2 Installing the Magnetic Track 8
1.1.4 Safety Instructions for the Power Supply 8
1.1.5 Safety Instructions for the Compressed Air Supply 9
1.1.6 Safety Instructions for Work on the Cutting Device 9
1.1.7 Safety Instructions for the Gantry 9
1.1.8 Safety Instructions on Hazardous Materials 10
1.1.9 Classification of the Optical Systems 10
1.1.9.1 Classification of the Whole Machine 10
1.1.9.2 Laser Classification 10
1.1.9.3 Classification of the Camera Systems 10
1.2 Preparatory Work... 11
1.3 Key Information 14
1.3.1 Environmentally-Friendly Disposal of Materials and Components 14
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 14
1.3.3 Information About This Internal Service Manual 14
1.3.4 ESD Guidelines 14
1.3.4.1 Definition of ESD 14
1.3.4.2 Important Measures to Protect Against Static Charging 14
1.3.4.3 Handling ESD Modules 15
1.3.4.4 Measurements and Modifications to ESD Modules 15
1.3.4.5 Dispatching ESD Modules 15
1.3.5 Validity of Document 15
1.3.6 Release History 16
1.3.7 SIPLACE on the World Wide Web (WWW) 16
1.3.8 Abbreviations 17
1.4 Staff Qualifications and Training 17
2 Overview of the Modules 19
2.1 Serial Number of Module 20
3 Service Work 21
3.1 Measuring Equipment and Tools 21
3.2 Basic Machine 21
3.2.1 Fitting the One-Piece Covers for the X-Series 21
3.3 Gantries 22
3.3.1 Replacing the Trailing Cable 22
3.3.1.1 Introduction 22
3.3.1.2 Overview of SIPLACE HF Variants 22
3.3.1.3 Overview of SIPLACE X4I/X Series Variants 22
3.3.1.4 Handling the Hose Unlocking Tool [03047090-xx] 24
3.3.1.5 Replacing the HF Trailing Cable 03039709-xx]] 24
3.3.1.6 Replacing the Trailing Cable for X Series Machines up to B-078 [03003199-xx] 31
3.3.1.7 Replacing the Trailing Cable (IGUS) for D3/X4I/X Series from B-079 [03021065-xx] 36
3.3.2 Replacing the Guide Trolley [00386872-xx] 45
3.3.2.1 Requirements for Replacement at X Gantry 45
3.3.2.2 Requirements for Replacement at Y Gantry 45
3.3.2.3 Removing the Guide Trolley 46
3.3.2.4 Fitting the Guide Trolley 46
Contents
4 Service Manual (internal version) SIPLACE HF and X Series
3.3.3 Replacing Gantries 47
3.3.4 Replacing the X Axis Scale [03003745-xx] 51
3.3.5 Replacing the X Drive (Primary) [03039726-xx] 53
3.3.5.1 Installation Check for Guide Trolley and Motor Support 57
3.3.6 Replacing the X Axis Incremental Encoder 58
3.3.7 Replacing the Y Axis Scale [03005490-xx] 60
3.3.8 Replacing the Y Linear Motor Secondary Part (Magnets) 64
3.3.9 Removing the Magnet Cover and Replacing the Magnetic Plates66
3.3.10 Replacing the Y Linear Motor - Primary Part 69
3.3.11 Fitting and Removing the Y Axis Bumper 70
3.4 Modular PCB Conveyor System 74
3.4.1 Replacing the Drive Toothed Belt for the Width Adjustment System [00369662-xx] 74
3.4.1.1 Restoring the Parallelism of the Adjustment Unit 76
3.4.2 Replacing the Stepping Motor of the Width Adjustment System [00367174-xx] 76
3.4.3 Replacing the Solenoid Valve for the Adjustment Unit [00332940-xx] 78
3.4.4 Replacing the Cylinder Switch for the Adjustment Unit [00369016-xx] 79
3.4.5 Replacing the Proximity Switch for the Adjustment System [00369018-xx] 80
3.4.6 Replacing the Actuator for the Width Adjustment System [00355533-xx] 81
3.4.7 Width Adjustment Unit 82
3.4.7.1 Setting the Proximity Switch on the Adjustment Unit 82
3.4.7.2 Setting the Pneumatic Cylinder Proximity Switch on the Adjustment Unit 83
3.5 C&P20 Placement Head 84
3.5.1 Replacing the E/D Transformer (Collector Ring) - FSE 84
3.5.2 Settings the C&P20 (FSE) Jaws 87
3.5.2.1 General 87
3.5.2.2 Basics 88
3.5.2.3 Procedure 89
3.5.3 Replacing the Component Sensor (FSE) [03006742-xx] 96
3.5.4 Replacing the Z Axis (FSE) [03005155-xx] 97
3.6 C&P6/12 Placement Head 99
3.6.1 Replacing the Raceway (Circular Arc Guide) 99
3.7 TwinHead 101
3.7.1 Replacing the TwinHead Hoses 101
3.8 White Balance Process 106
3.9 Cutter 107
3.9.1 Replacing the Cutter Blades [03009259-xx] 107
Introduction
1.1.1 Conventions for the use of safety instructions Safety Instructions
Service Manual (internal version) SIPLACE HF and X Series 5
1
1 Introduction
Introduction
This service guide is a manual or reference work for performing FSE service work on the SIPLACE® X-
Series placement machines.
1.1
1.1 Safety Instructions
Safety Instructions
1.1.1
1.1.1 Conventions for the use of safety instructions
Conventions for the use of safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid dam
-
age to equipment. These notes are highlighted by warning triangles and are indicated as follows accord
-
ing to the level of risk:
DANGER
Nonobservance of these safety instructions may cause injury to personnel and damage to the
machine!
► Please observe the safety instructions in the Operating Manual of the relevant machine for
all work!
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam
-
age to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam
-
age to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property may
occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indicates
a part of the manual that requires particular attention.