00195655-04_SM_X-Series_FSE_en - 第5页

Introduction 1.1.1 Conventions for the use of safety instructions Safety Instructions Service Manual (internal ver sion) SIPLACE HF and X Series 5 1 1 I n t r o d u c t io n Introduction This service guide is a m anual o…

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Contents
4 Service Manual (internal version) SIPLACE HF and X Series
3.3.3 Replacing Gantries 47
3.3.4 Replacing the X Axis Scale [03003745-xx] 51
3.3.5 Replacing the X Drive (Primary) [03039726-xx] 53
3.3.5.1 Installation Check for Guide Trolley and Motor Support 57
3.3.6 Replacing the X Axis Incremental Encoder 58
3.3.7 Replacing the Y Axis Scale [03005490-xx] 60
3.3.8 Replacing the Y Linear Motor Secondary Part (Magnets) 64
3.3.9 Removing the Magnet Cover and Replacing the Magnetic Plates66
3.3.10 Replacing the Y Linear Motor - Primary Part 69
3.3.11 Fitting and Removing the Y Axis Bumper 70
3.4 Modular PCB Conveyor System 74
3.4.1 Replacing the Drive Toothed Belt for the Width Adjustment System [00369662-xx] 74
3.4.1.1 Restoring the Parallelism of the Adjustment Unit 76
3.4.2 Replacing the Stepping Motor of the Width Adjustment System [00367174-xx] 76
3.4.3 Replacing the Solenoid Valve for the Adjustment Unit [00332940-xx] 78
3.4.4 Replacing the Cylinder Switch for the Adjustment Unit [00369016-xx] 79
3.4.5 Replacing the Proximity Switch for the Adjustment System [00369018-xx] 80
3.4.6 Replacing the Actuator for the Width Adjustment System [00355533-xx] 81
3.4.7 Width Adjustment Unit 82
3.4.7.1 Setting the Proximity Switch on the Adjustment Unit 82
3.4.7.2 Setting the Pneumatic Cylinder Proximity Switch on the Adjustment Unit 83
3.5 C&P20 Placement Head 84
3.5.1 Replacing the E/D Transformer (Collector Ring) - FSE 84
3.5.2 Settings the C&P20 (FSE) Jaws 87
3.5.2.1 General 87
3.5.2.2 Basics 88
3.5.2.3 Procedure 89
3.5.3 Replacing the Component Sensor (FSE) [03006742-xx] 96
3.5.4 Replacing the Z Axis (FSE) [03005155-xx] 97
3.6 C&P6/12 Placement Head 99
3.6.1 Replacing the Raceway (Circular Arc Guide) 99
3.7 TwinHead 101
3.7.1 Replacing the TwinHead Hoses 101
3.8 White Balance Process 106
3.9 Cutter 107
3.9.1 Replacing the Cutter Blades [03009259-xx] 107
Introduction
1.1.1 Conventions for the use of safety instructions Safety Instructions
Service Manual (internal version) SIPLACE HF and X Series 5
1
1 Introduction
Introduction
This service guide is a manual or reference work for performing FSE service work on the SIPLACE® X-
Series placement machines.
1.1
1.1 Safety Instructions
Safety Instructions
1.1.1
1.1.1 Conventions for the use of safety instructions
Conventions for the use of safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid dam
-
age to equipment. These notes are highlighted by warning triangles and are indicated as follows accord
-
ing to the level of risk:
DANGER
Nonobservance of these safety instructions may cause injury to personnel and damage to the
machine!
► Please observe the safety instructions in the Operating Manual of the relevant machine for
all work!
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam
-
age to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam
-
age to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property may
occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indicates
a part of the manual that requires particular attention.
Introduction
Safety Instructions 1.1.2 Safety Instructions for Working with Strong Magnetic Fields
6 Service Manual (internal version) SIPLACE HF and X Series
1.1.2
1.1.2 Safety Instructions for Working with Strong Magnetic Fields
Safety Instructions for Working with Strong Magnetic Fields
Strong permanent magnet fields
Danger of crushing
Strong permanent magnet fields
1.1.3
1.1.3 Safety Instructions for Working with Strong Magnetic Fields (internal)
Safety Instructions for Working with Strong Magnetic Fields (internal)
Preparation
The following steps must always be observed when disassembling or removing magnets, guide rails and
gantries.
► Provide an empty box for the removal of each magnet. Only one magnet may be placed in each box!
► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized
reactivation. Observe the instructions in section "1.2 Preparatory Work..." [ ➙ 11].
► Complete all necessary repair/replacement work before removing the magnet.
► Clear the area, in which the magnet is to be unpacked, of all ferromagnetic objects (steel particles,
screws, tools, and metal tables, etc.).
► Move all recording and measuring equipment to a safe place.
DANGER
Strong permanent magnet fields
Fatal hazard: persons with active implants (e.g. pacemakers, defibrillators, insulin pumps etc.)
are at risk from strong permanent magnetic fields inside the machine.
Persons at risk should avoid the immediate vicinity of the machine.
CAUTION
Danger of crushing
Danger of crushing for persons with passive metal implants (e.g. plates, screws).
► Do not reach or lean over into the machine when the protective covers are open.
► Do not bring any metal objects into the hazard area.
CAUTION
Strong permanent magnet fields
There is a risk that the strong magnetic fields could corrupt data on data media or check cards.
► Keep sensitive data supports away from the permanent magnets.
DANGER
Only SIPLACE engineers may remove the magnets, guide rails and gantries which relate to the
linear actuators.