00195166-0402_SM_D4_EN - 第113页

Service W ork Cutter Component Handling Service Manual SIPLACE D4 113 4.3.2.13 Exchanging Baffles and / or Reject Box (Profile) See also: J 4.3.2.14 Final Steps [ J  114] J 6.4.3 Check the gap between th e empty-tape ba…

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Service Work
Component Handling Cutter
112 Service Manual SIPLACE D4
4.3.2.12 Exchanging the Empty-Tape Duct Assembly
See also:
J
6.4.3 Check the gap between the empty-tape baffle, inside and the leading edge of the tape deflector.
[
J
241]
J
Tightening Torques for Cutter Screws [
J
87]
WARNING:
There is a high risk of injury from the blades and the tape deflector.
Never reach into the cutter from below or into the empty-tape duct from above.
X Turn the machine and then the flow of
compressed air ON.
X Disconnect the movable changeover table
from the machine and move it out of the
machine.
X Turn the machine OFF, disconnect the
machine from the line and turn off the flow of
compressed air at the compressed air. Actuate
the needle valve on the compressed air unit to
bleed the compressed air lines (see DANGER
text in ).
X Loosen the screws fastening the empty-tape
duct assembly (11, 9).
X Loosen the screws fastening the nozzle
changer, lift it up somewhat and hold it in this
position.
X Carefully put the nozzle changer down.
X If you only want to exchange the faulty baffle
inside/outside and/or the reject box, proceed
as indicated in section (4.3.2.13 Exchanging
Baffles and / or Reject Box (Profile)
J
113 ) .
X Screw the new "empty-tape duct assembly"
onto the machine base (2 M4 x 16 screws
each on the left and right).
-> Tighten the screws to the correct torque.
X Check the gap between the empty-tape baffle,
inside and the leading edge of the tape
deflector.
Service Work
Cutter Component Handling
Service Manual SIPLACE D4
113
4.3.2.13 Exchanging Baffles and / or Reject Box (Profile)
See also:
J
4.3.2.14 Final Steps [
J
114]
J
6.4.3 Check the gap between the empty-tape baffle, inside and the leading edge of the tape deflector.
[
J
241]
X Remove the "empty-tape duct assembly".(See
section (4.3.2.12 Exchanging the Empty-Tape
Duct Assembly
J
112 ) .)
X Loosen the self-tapping M4 screws on the
baffle or reject container to be
dismantled (13 to 18).
X Insert the new baffle inside/outside and /or the
new reject container and fasten it with the self-
tapping screws (13 to 18).
X Fit the empty-tape duct assembly and check
the gap between the empty-tape baffle, inside
and the leading edge of the tape deflector.
X Perform the appropriate “Final Steps”.
Service Work
Component Handling Cutter
114 Service Manual SIPLACE D4
4.3.2.14 Final Steps
X Make certain that each of the cables running out of the left and right of the control board box is again
fastened to the fixing pedestal with cable tie.
Make sure that there is no strain on the cables.
X If necessary, check the gap between the leading edge of the tape deflector and the empty-tape
baffle, inside.
X Where applicable, mount the tape chute into the machine.
X From below, mount the stop buffer assembly on the machine base (two M8 socket hex head cap
screws on left and right).
X If the nozzle changer is removed, stop the nozzle changer over the installation position and and
make the electrical and pneumatic connections.
X Fit the nozzle changer.
X Turn the compressed air back on at the main switch of the compressed air unit.
X Move the changeover table back into the machine and connect it.
X Calibrate the nozzle changer.
X Load the SITEST program and actuate the cutting strokes (see Operating Manual "SITEST
Program").
X If the nozzle changer was removed:
X Use the SITEST program to calculate the position of the nozzle changer.
X Exit the SITEST program.
X Perform a visual check to make certain that all empty-tape ends are correctly guided downward in
the empty-tape duct.
See also:
J
Tightening Torques for Cutter Screws [
J
87]
J
6.4.3 Check the gap between the empty-tape baffle, inside and the leading edge of the tape deflector.
[
J
241]
CAUTION:
Tighten the screws to the correct torque.
DANGER:
X The SITEST program may only be started by personnel who have been trained in its use by
ASM AS and are therefore authorized to do so.
X When the SITEST program is used, additional, higher risk of an accident exists aside from
the generally higher danger posed by the blades of the cutter.
X The cutter and the empty-tape duct have to be completely assembled at all times.
X The changeover table must be moved into the machine and connected correctly.
X Never move your hand near the cutter, neither from below nor from above (via the empty-tape
duct), not even to resolve a problem.
X When the SITEST program is running, you must always make certain that there is no 2nd
person at the machine, i.e., that no 2nd person can trigger the cutting process or is within the
operating area of the cutter.
X Secure the area of the cutters appropriately to prevent unauthorized access.
X The key switch remains locked (= normal mode = position "0").
X One-way restrictors are not to be set on the machine. This is only permitted at the factory.