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Operational Safety Preparations for Service Work Safety In structions for the Comp ressed Air Supply 16 Serv ice Manual SIPLACE D4 2.2 Prep arations for Service Work Switch off the machine and secure it to prevent it bei…
Operational Safety
Safety Instructions for Work on the Cutting Device Safety Instructions
Service Manual SIPLACE D4
15
2.1.4 Safety Instructions for Work on the Cutting Device
2.1.5 Safety Instructions for the Compressed Air Supply
WARNING: Risk of injury when working near the cutter.
If you wish to work on the tape cutter, disconnect the machine from the mains supply and
compressed air supply.
X Wait until the operating pressure has dropped to 0 MPa.
X Always secure the machine against unauthorized reactivation.
X Wear appropriately thick protective gloves when working near the blades/the tape deflector!
X There is a high risk of injury from stationary blades and moveable blades and from the tape
deflector of the cutter, even when the machine has been turned off!
X Never reach into the pneumatic cutter from below or into the empty-tape duct from above, not
even to resolve a problem (e.g. when tape is jammed).
CAUTION: Risk of injury when performing service work on the cutter.
Never support the cutter on your body, e.g., on your knees or thighs. Do not place your feet
under the cutter.
X Wear thick protective gloves;
X When removing the cutter, hold it only on the left and right, on the outside.
X Make certain that no one can injury themselves on the cutter, after it has been dismantled.
CAUTION: Risk of injury from compressed air!
Risk of injury when disconnecting the compressed air lines.
X NEVER disconnect compressed air lines while they are still pressurized.
ATTENTION: Prolonged interruptions to the compressed air supply could cause damage.
When the machine is switched on, do not use the stop valve to interrupt the compressed air
supply for more than 30 minutes.
X If you need to shut off the pneumatic system for longer, in order to carry out preventive
maintenance or servicing work, switch the machine off at the main switch and disconnect it
from the compressed air supply.
Operational Safety
Preparations for Service Work Safety Instructions for the Compressed Air Supply
16 Service Manual SIPLACE D4
2.2 Preparations for Service Work
Switch off the machine and secure it to prevent it being switched on again
X End all placement operations on the placement system.
X Disconnect the changeover table of the gantry concerned, if necessary.
X Wait until the operating system has shut down.
X Switch the placement system off at the main switch.
X Disconnect the machine from the power supply.
X Disconnect the placement system from the compressed air supply.
X Switch off the motor contactor in the power supply and secure it with a padlock.
Alternative: Attach warning signs.
If a machine can be locked, it must be. However, there are situations where energy isolating devices can
not accommodate locks. In these cases, the energy isolating devices must be tagged to warn employees
that the machine is de-energized for servicing. The sign must be securely fastened, it must be placed in
a position visible to all and it may only be removed by the person who attached it.
X Turn the operating lever (1) counterclockwise.
X Use the screwdriver to push the locking lug (2)
out of the operating lever (1).
X Secure the operating lever with a padlock (3).
1
3
2
CAUTION: Moving the gantry can damage the Collect&Place head:
When moving the gantry, observe the following:
X NEVER move the gantry by pushing with your hands against the Collect&Place head.
X NEVER push the gantry while the Z axis is lowered.
X ALWAYS take hold of the X axis base with your hands to move the gantry.
Overview
SIPLACE D1 D-Series - General
Service Manual SIPLACE D4
17
3Overview
3.1 D-Series - General
3.1.1 SIPLACE D1
3-1: SIPLACE D1 with one gantry
Overview
1 gantry
1 to 2 placement heads
Pick&Place head: Twin or Highforce head
Collect&Place head:
– 12 segment C&P head (C&P12) or
– 6 segment C&P head (C&P6)
Component spectrum: 0201 to 200 mm x
125 mm, maximum component height: 25 mm
Performance: 14.000 components/h (with
C&P12)
Accuracy: 30 µm at 3 sigma (40 µm at
4sigma)
Placement force: 1 N to 30 N (with Highforce
head)
Locations:
– 90 x 8 mm (3 x 8 mm)
– 60 x 8 mm (3 x 8 mm) – with WPC-4
For more details, refer to the D1 specifications.