00195166-0402_SM_D4_EN - 第225页
Settings Overview of Settings on the C&P6/12 C&P12 Service Manual SIPLACE D4 225 6.3.3 Overview of Settings on the C&P6/12 Description Tools and equipment Settings Mount the star onto the motor shaft of the s…

Settings
C&P12 Boards at C&P12
224 Service Manual SIPLACE D4
The following supply voltages and signals are routed by the intermediate distributor to the individual
placement head modules or to the head board:
6-10: Position of the sockets
Legend
1. Front of the intermediate distributor
2. Back of the intermediate distributor
U4 = pressure sensor
Two 40-pin ribbon cables run from plug X1 and X2
on the intermediate distributor to socket X14 / X13
on the head board.
Connectors Description
X1, 40-pole Connected to plug X14 on the head board
Voltage supply, tacho and track signals for the Z axis drive
Signal from light barrier "Z axis in top position"
Signal from light barrier "Z axis in bottom position" (sensor stop signal)
Control signal for the air blast valve
Supply voltage +5 VDC, ±15 VDC
Reference point signal for the DP axis
Track signals for the DP axis
X2, 40-pole Connected to plug X13 of the gantry head distributor
Voltage supply and track signals for the star axis drive
Reference point for the star axis
Analog air blast pressure value
Supply voltages +5 VDC, ±15 VDC, +24 VDC
X3, 10-pole Connection for the Z motor and Z tacho signal (tacho signal is not used on the HF
machine)
X4, 10-pole Connection for the Z axis track signals
X5, 10-pole Connection for the star motor
X6, 6-pole Connection for the air blast valve
X7, 10-pole Connection for the DP axis track signals
X10, 10-pole Connection for the "Z axis up" signal
X11, 8-pole Connection for the light barrier "Z axis down" signal (sensor stop signal)
X12, 10-pole Connection for the star axis track signals
X13, 10-pole Test connection for the Z axis track signals
X14, 10-pole not used
X15, 10-pole Test connection for the star axis track signals
X16, 10-pole Test connection for the DP axis track signals

Settings
Overview of Settings on the C&P6/12 C&P12
Service Manual SIPLACE D4
225
6.3.3 Overview of Settings on the C&P6/12
Description Tools and equipment Settings
Mount the star onto the motor shaft
of the star motor
Adjust with the power pack and star
zero point gauge
Check the magnetic neutral position
in SITEST
(max. deviation 95 digits)
Determine zero point correction for
the star.
Gauge for zero point correction /
SITEST
Enter result of zero point correction
with SITEST
--> enter positions.
Switch position on star motor
(resolution of track signals 10 - 25)
None
HF/X/D machines at
switch position
(6.3.4 Setting the Resolution on
the Star Axis
J
226 ) 25
DP axis incremental encoder
adjustment to the glass scale
(segment)
Test probe 1.4 - 1.6 mm Distance 1.5 mm.
Adjustment mechanical position of
valve positioning drives
Distance gauge 0.2 mm or
adjustment plunger
0.2 mm distance plunger to the valve
housing
Light barrier Z axis down Test probe 1.0 mm Distance 1.0 mm.
Clamping device on Z belt --- Tension jack must lie on the belt
teeth at the top and bottom.
Belt tension of the Z axis Belt tension measurement device Belt tension 280 +/- 5 Hz
Z axis top stop Gauge for Z axis end stopper - star
gauge [03019865-xx]
Correct position is necessary to
determine the zero point correction.
Air blast tubes on the star Check with your eyes Check the distance between
incremental encoder and air blast
tubes.
Adjustment of air blast supply Feeler gauge Air blast tubes should be approx. 0.7
mm over the frame of the circular arc
guide
Adjustment of air blast placement Compressed air testing device 150 mbar on open 9x4 nozzle
Air blast setting on reject circuit Compressed air testing device 250 mbar
Belt tension setting for drive belt
replacement
DP belt adjustment aid Achieved with spring tension of tool

Settings
C&P12 Setting the Resolution on the Star Axis
226 Service Manual SIPLACE D4
6.3.4 Setting the Resolution on the Star Axis
6.3.5 Setting the Digital Rotary Encoder for the DP Axis
Remove sleeve 1 and insert the star zero point gauge, in order to mechanically fix the star.
Now, remove sleeve 4 or the sleeve 2 for the 6 segment C&P head as well and align the encoder.
With the help of a parallel pin, set the rotary transducer of the DP - axis to 1.5 mm, parallel to the
glass pane of the segments.
6-11: Setting the Resolution on the Star Axis
Legend
1. The switch for the star axis resolution is
directly beneath the C&P head on the star
motor.
X Check the setting of this switch (1).
NOTE:
Only set the switch if the machine
power is off.
HS-60, HS-50, S-27 HM, S-25 HM, S23 HM:
Switch position 10
D, HF/HF3 and X machines: Switch position
25
NOTE:
Make sure that a 1.4 mm test probe can be easily passed through and that a probe with 1.6 mm
can not be passed through.