00195166-0402_SM_D4_EN - 第5页

Table of conte nts Service Manual SIPLACE D4 5 4.2.6.4 Installing the deflection unit ’X’ .. ................ ................... ................ ................ ................. ............ ......... 69 4.2.6.5 Sett…

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Table of contents
4 Service Manual SIPLACE D4
3.4.1 Changeover Table................................................................................................................................. 36
3.4.1.1 Structure of Changeover Table (S Table) ........................................................................................... 36
3.4.2 Cutter .................................................................................................................................................... 37
3.4.2.1 Safety Instructions............................................................................................................................... 37
3.4.2.2 Overview: Mechanical Construction.................................................................................................... 38
3.4.2.3 Diagrams of Pneumatic System and Functional Sequence ................................................................ 39
3.5 Modular Conveyor...............................................................................................................................40
3.5.1 Module Overview .................................................................................................................................. 40
3.6 C&P12...................................................................................................................................................41
3.6.1 Overview ............................................................................................................................................... 41
3.6.1.1 Technical Data C&P12........................................................................................................................ 41
3.6.1.2 Camera Modularity on C&P 12 Head.................................................................................................. 42
3.6.1.3 Position and Function of Individual Star Stations................................................................................ 42
3.6.1.4 Overview of C&P6/12 Head Parts....................................................................................................... 43
3.6.1.5 Compressed Air Supply - C&P Head .................................................................................................. 45
3.6.1.6 Overview of Blast Air Supply............................................................................................................... 46
3.6.1.7 Overview of Vacuum Supply ............................................................................................................... 47
3.7 Pneumatic Unit....................................................................................................................................48
3.7.1 Overview of Pneumatic Unit.................................................................................................................. 48
3.7.1.1 Manometer Arrangement .................................................................................................................... 48
4 Service Work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
4.1 Electrical System ................................................................................................................................49
4.1.1 Measuring Voltages on the Power Supply Unit..................................................................................... 49
4.1.1.1 Safety Instructions............................................................................................................................... 49
4.1.1.2 Tools and equipment required ............................................................................................................ 49
4.1.1.3 Preparing the power supply unit for measurement ............................................................................. 50
4.1.1.4 What To Do After Completing Service Work....................................................................................... 50
4.1.2 Measuring the Power Supply Unit......................................................................................................... 51
4.1.2.1 Front View ........................................................................................................................................... 52
4.1.2.2 Side View ............................................................................................................................................ 54
4.1.2.3 Measuring voltages at transformer T1 ................................................................................................ 56
4.1.3 Distributors in Sectors 1-4..................................................................................................................... 59
4.1.3.1 Replacing parts ................................................................................................................................... 59
4.1.4 Axis Unit ................................................................................................................................................ 59
4.1.4.1 Replacing parts ................................................................................................................................... 59
4.2 Gantry...................................................................................................................................................62
4.2.1 Preparations for Service Work .............................................................................................................. 62
4.2.2 Replacing the Elastomeric Spring [00301040-01]................................................................................. 62
4.2.2.1 Tools and Equipment .......................................................................................................................... 62
4.2.2.2 Parts.................................................................................................................................................... 62
4.2.2.3 Removing the elastomeric spring........................................................................................................ 63
4.2.2.4 Installing the elastomeric spring.......................................................................................................... 63
4.2.2.5 Settings ............................................................................................................................................... 63
4.2.3 Replacing the X Axis Scale [00329316-01]........................................................................................... 63
4.2.4 Replacing the Y-Axis Scale................................................................................................................... 64
4.2.5 Replacing the Tensioning Keys [00329478-01, 00329485-01] ............................................................. 64
4.2.5.1 Tools and Equipment .......................................................................................................................... 64
4.2.5.2 Parts.................................................................................................................................................... 64
4.2.5.3 Removing the tensioning keys ............................................................................................................ 64
4.2.5.4 Installing the tensioning keys .............................................................................................................. 66
4.2.5.5 Settings ............................................................................................................................................... 66
4.2.6 Replacing the Deflection Unit [00330938-02]........................................................................................ 67
4.2.6.1 Tools and Equipment .......................................................................................................................... 67
4.2.6.2 Parts.................................................................................................................................................... 67
4.2.6.3 Removing the deflection unit............................................................................................................... 67
Table of contents
Service Manual SIPLACE D4
5
4.2.6.4 Installing the deflection unit ’X’ ........................................................................................................... 69
4.2.6.5 Settings ............................................................................................................................................... 70
4.2.7 Replacing the X Axis Toothed Belt [00331076-02] ............................................................................... 70
4.2.7.1 Tools and Equipment .......................................................................................................................... 70
4.2.7.2 Parts ................................................................................................................................................... 70
4.2.7.3 Removing the X-axis toothed belt ....................................................................................................... 71
4.2.7.4 Installing the X-axis toothed belt ......................................................................................................... 72
4.2.7.5 Settings ............................................................................................................................................... 73
4.2.8 Replacing the X Motor Unit [00333167-03]........................................................................................... 74
4.3 Component Handling.......................................................................................................................... 78
4.3.1 Changeover Table ................................................................................................................................ 78
4.3.1.1 Safety Instructions .............................................................................................................................. 78
4.3.1.2 Preparations for Service Work ............................................................................................................ 79
4.3.1.3 Replacing the Fixed and/or Guide Castors ......................................................................................... 80
4.3.1.4 Replacing the Communication Unit (Feeder Control Unit) [03002179-xx] .......................................... 81
4.3.1.5 Replacing the Changeover Table Connection Cable..........................................................................82
4.3.1.6 Final Steps.......................................................................................................................................... 83
4.3.2 Cutter .................................................................................................................................................... 84
4.3.2.1 Safety Instructions .............................................................................................................................. 84
4.3.2.2 Parts ................................................................................................................................................... 84
4.3.2.3 Tools, Expendable Materials, Documentation .................................................................................... 85
4.3.2.4 Overview of Cutter .............................................................................................................................. 86
4.3.2.5 Exchanging the Pneumatic Cutter ...................................................................................................... 87
4.3.2.6 Turning the Stationary and Moveable Blade by 180 ° ........................................................................ 92
4.3.2.7 Replacing the Stationary Blade and Movable Blade incl. Spacers ..................................................... 95
4.3.2.8 Replacing the Articulated Joint on the Short-Stroke Cylinder [00348579-xx] ................................... 101
4.3.2.9 Exchanging the Control Unit ............................................................................................................. 106
4.3.2.10 Exchanging the Solenoid Valve on Left or Right (and/or Cable)....................................................... 108
4.3.2.11 Exchanging the Inductive Proximity Switch ...................................................................................... 110
4.3.2.12 Exchanging the Empty-Tape Duct Assembly.................................................................................... 112
4.3.2.13 Exchanging Baffles and / or Reject Box (Profile).............................................................................. 113
4.3.2.14 Final Steps........................................................................................................................................ 114
4.4 Modular Conveyor ............................................................................................................................ 115
4.4.1 Tools ................................................................................................................................................... 115
4.4.2 Replacing the Complete Drive Unit [00359284].................................................................................. 116
4.4.3 Replacing the DC Geared Motor [03009269]...................................................................................... 118
4.4.4 Replacing the Toothed Belt of the Drive Unit [00355553]................................................................... 120
4.4.5 Replacing the Conveyor Toothed Belt [00359917-xx] ........................................................................ 122
4.4.5.1 Adjusting the Tension of the Conveyor Toothed Belt........................................................................ 124
4.4.6 Replacing the Lifting Table Unit [00358653] ....................................................................................... 124
4.4.7 Replacing the Lifting Table Solenoid Valve [00358663] ..................................................................... 126
4.4.8 Replacing the Lifting Table Fork Light Barrier [00363079].................................................................. 127
4.4.9 Replacing the Complete Lifting Table Cylinder [00358703]................................................................ 12
8
4.4.10 Replacing the Lift
ing Table Stabilizer (Stabilizer Unit) [00358684-xx] ................................................ 129
4.4.11 Replacing the Stepping Motor of the Width Adjustment System [00367174] ..................................... 131
4.4.12 Replacing the Limit Switch for the End Position Width Adjustment System [00365108-xx] ............... 133
4.4.13 Replacing the Solenoid Valve for the Adjustment Unit [00369014-xx]................................................ 135
4.4.14 Replacing the Cylinder Switch for the Adjustment Unit [00369016].................................................... 136
4.4.15 Replacing the Proximity Switch for the Adjustment System [00363268] ............................................ 137
4.4.16 Replacing the Light Barriers for Transmitter and Receiver Modules [00370063] ............................... 138
4.4.16.1 Replacing the Transmitter or Receiver for Placement Areas 1 + 2................................................... 139
4.4.16.2 Replacing the Transmitter or Receiver for the Input or Output Conveyor......................................... 140
4.4.16.3 Replacing the Light Barriers for the Intermediate Conveyor ............................................................. 141
4.4.17 Replacing the Laser Light Barriers for Stopper Positions [00370385] ................................................ 142
4.4.18 Overview of the Electrical Components .............................................................................................. 144
4.4.18.1 Conveyor Side Conversion Board [00359424].................................................................................. 144
4.4.18.2 Conveyor Conversion Board [00359425].......................................................................................... 144
4.4.18.3 Lifting Table Conversion Board [00362766] ..................................................................................... 145
4.4.18.4 Conveyor Control TSP 301 [00370397] ............................................................................................ 145
Table of contents
6 Service Manual SIPLACE D4
4.4.18.5 Extension Controller Board TSP 301E for Dual Conveyors [00370398] ........................................... 146
4.5 C&P12 Placement Head....................................................................................................................147
4.5.1 Replacing the C&P12 Head (D4) ........................................................................................................ 147
4.5.2 Removal/Installation of Head Front Part ............................................................................................. 149
4.5.3 Replacing the Component Camera (D Series) [03014449-xx]............................................................ 151
4.5.4 Replacing the Intermediate Distributor [00330648]............................................................................. 153
4.5.5 Replacing the Turning Station (D Series) [00341780-xx].................................................................... 155
4.5.6 Replacing the DP Rocker.................................................................................................................... 156
4.5.7 Replacing the Toothed Belt for the DLM Turning Station (from version 07) [00320041-xx]................ 158
4.5.8 Replacing the Valve Positioning Drive for the Placement Circuit [00368075]..................................... 159
4.5.8.1 New Valve Positioning Drives (From Version 03) ............................................................................. 161
4.5.8.2 Mechanical Adjustment (Up To Version 02)...................................................................................... 161
4.5.8.3 Mechanical Adjustment (All Versions)............................................................................................... 163
4.5.9 Replacing the Valve Positioning Drive for the Reject Circuit [00367768]............................................ 165
4.5.9.1 New Valve Positioning Drives (From Version 03) ............................................................................. 167
4.5.9.2 Mechanical Adjustment (Up To Version 02)...................................................................................... 167
4.5.9.3 Mechanical Adjustment (From Version 03) ....................................................................................... 169
4.5.10 Replacing the Light Barrier "Z Axis Up" [03053294-xx]....................................................................... 171
4.5.11 Replacing the Z Axis Drive [00341011]............................................................................................... 172
4.5.12 Replacing the Z Axis Toothed Belt [00334936]................................................................................... 173
4.5.13 Replacing the "Z Axis Down" Sensor [00321524-xx] ..........................................................................176
4.5.14 Replacing the Complete Z Axis [03001959]........................................................................................ 177
4.5.15 Replacing the Forced Air Unit [00367793-xx] ..................................................................................... 179
4.5.16 Replacing the Silencer [03003134] ..................................................................................................... 180
4.5.17 Replacing the Star [00341181]............................................................................................................ 181
4.5.17.1 Adjusting the Star to the Star's Magnetic Neutral Position................................................................ 182
4.5.17.2 Replacing the Air Blast Supply to the Star [03000896-xx] ................................................................184
4.5.17.3 Replacing the Silicone Hoses on the Star [00341183S01] ............................................................... 184
4.5.18 Replacing the Star Drive [03020626-xx] ............................................................................................. 186
4.5.19 Replacing the RSF Digital Rotary Encoder (DP Axis) [00335990-xx] ................................................. 187
4.5.20 Replacing the Control Board for the Nozzle Changer 6/12 [00317353] .............................................. 189
4.5.21 Checking the Cable Routing ............................................................................................................... 190
4.5.21.1 Cable Routing for Gantry Head Distributor Board............................................................................. 191
4.5.21.2 X Gantry Cable Routing .................................................................................................................... 194
4.5.21.3 Component Sensor Cable Routing ................................................................................................... 194
4.5.21.4 Running the Valve Positioning Drive Cables..................................................................................... 195
4.5.22 Press Fit Connections with Fixture Clips on the Vision Board (D Series) ........................................... 196
4.5.23 Replacing the Raceway (Circular Arc Guide)...................................................................................... 196
4.5.24 Replacing the Membrane (Vacuum Plate) on the Sleeve [00354244-xx] ........................................... 197
4.5.25 Replacing the Vacuum Hoses on the C&P Head................................................................................198
4.6 Pneumatic Unit.................................................
.................................................................................199
4.6.1 Safety Instructions for Replacing Parts ............................................................................................... 199
4.6.2 Preparing for Part Replacement.......................................................................................................... 199
5 Measuring Equipment and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
5.1 SIPLACE Axis Tester (SAT) [03002801-01].....................................................................................201
5.1.1 Scope of Delivery ................................................................................................................................ 203
5.2 SIPLACE Diagnosis Adapter A364 [03051220-01]..........................................................................204
5.3 Axis Tester (Old Version) and Adapter Board................................................................................205
5.4 Track Signal Tester [00343785-01] ..................................................................................................206
5.5 Track Signal Tester [00322510-01] ..................................................................................................206
5.6 Belt Tension Device [00326015-01] .................................................................................................207
5.7 SIPLACE Compressed Air Tester [00311487-01] ...........................................................................207