00195166-0402_SM_D4_EN - 第7页

Table of conte nts Service Manual SIPLACE D4 7 5.8 Location Tester ................... ................ ............. ............. ............. ................ ............. ...... .................... 208 5.9 Z End S…

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Table of contents
6 Service Manual SIPLACE D4
4.4.18.5 Extension Controller Board TSP 301E for Dual Conveyors [00370398] ........................................... 146
4.5 C&P12 Placement Head....................................................................................................................147
4.5.1 Replacing the C&P12 Head (D4) ........................................................................................................ 147
4.5.2 Removal/Installation of Head Front Part ............................................................................................. 149
4.5.3 Replacing the Component Camera (D Series) [03014449-xx]............................................................ 151
4.5.4 Replacing the Intermediate Distributor [00330648]............................................................................. 153
4.5.5 Replacing the Turning Station (D Series) [00341780-xx].................................................................... 155
4.5.6 Replacing the DP Rocker.................................................................................................................... 156
4.5.7 Replacing the Toothed Belt for the DLM Turning Station (from version 07) [00320041-xx]................ 158
4.5.8 Replacing the Valve Positioning Drive for the Placement Circuit [00368075]..................................... 159
4.5.8.1 New Valve Positioning Drives (From Version 03) ............................................................................. 161
4.5.8.2 Mechanical Adjustment (Up To Version 02)...................................................................................... 161
4.5.8.3 Mechanical Adjustment (All Versions)............................................................................................... 163
4.5.9 Replacing the Valve Positioning Drive for the Reject Circuit [00367768]............................................ 165
4.5.9.1 New Valve Positioning Drives (From Version 03) ............................................................................. 167
4.5.9.2 Mechanical Adjustment (Up To Version 02)...................................................................................... 167
4.5.9.3 Mechanical Adjustment (From Version 03) ....................................................................................... 169
4.5.10 Replacing the Light Barrier "Z Axis Up" [03053294-xx]....................................................................... 171
4.5.11 Replacing the Z Axis Drive [00341011]............................................................................................... 172
4.5.12 Replacing the Z Axis Toothed Belt [00334936]................................................................................... 173
4.5.13 Replacing the "Z Axis Down" Sensor [00321524-xx] ..........................................................................176
4.5.14 Replacing the Complete Z Axis [03001959]........................................................................................ 177
4.5.15 Replacing the Forced Air Unit [00367793-xx] ..................................................................................... 179
4.5.16 Replacing the Silencer [03003134] ..................................................................................................... 180
4.5.17 Replacing the Star [00341181]............................................................................................................ 181
4.5.17.1 Adjusting the Star to the Star's Magnetic Neutral Position................................................................ 182
4.5.17.2 Replacing the Air Blast Supply to the Star [03000896-xx] ................................................................184
4.5.17.3 Replacing the Silicone Hoses on the Star [00341183S01] ............................................................... 184
4.5.18 Replacing the Star Drive [03020626-xx] ............................................................................................. 186
4.5.19 Replacing the RSF Digital Rotary Encoder (DP Axis) [00335990-xx] ................................................. 187
4.5.20 Replacing the Control Board for the Nozzle Changer 6/12 [00317353] .............................................. 189
4.5.21 Checking the Cable Routing ............................................................................................................... 190
4.5.21.1 Cable Routing for Gantry Head Distributor Board............................................................................. 191
4.5.21.2 X Gantry Cable Routing .................................................................................................................... 194
4.5.21.3 Component Sensor Cable Routing ................................................................................................... 194
4.5.21.4 Running the Valve Positioning Drive Cables..................................................................................... 195
4.5.22 Press Fit Connections with Fixture Clips on the Vision Board (D Series) ........................................... 196
4.5.23 Replacing the Raceway (Circular Arc Guide)...................................................................................... 196
4.5.24 Replacing the Membrane (Vacuum Plate) on the Sleeve [00354244-xx] ........................................... 197
4.5.25 Replacing the Vacuum Hoses on the C&P Head................................................................................198
4.6 Pneumatic Unit.................................................
.................................................................................199
4.6.1 Safety Instructions for Replacing Parts ............................................................................................... 199
4.6.2 Preparing for Part Replacement.......................................................................................................... 199
5 Measuring Equipment and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
5.1 SIPLACE Axis Tester (SAT) [03002801-01].....................................................................................201
5.1.1 Scope of Delivery ................................................................................................................................ 203
5.2 SIPLACE Diagnosis Adapter A364 [03051220-01]..........................................................................204
5.3 Axis Tester (Old Version) and Adapter Board................................................................................205
5.4 Track Signal Tester [00343785-01] ..................................................................................................206
5.5 Track Signal Tester [00322510-01] ..................................................................................................206
5.6 Belt Tension Device [00326015-01] .................................................................................................207
5.7 SIPLACE Compressed Air Tester [00311487-01] ...........................................................................207
Table of contents
Service Manual SIPLACE D4
7
5.8 Location Tester................................................................................................................................. 208
5.9 Z End Stopper Star Gauge for C&P6/12 [03019865-01]................................................................. 208
5.10 Adjustment Aid for C&P DLM [00327005-01].................................................................................. 209
5.11 Calibration Tool [03010565-01]........................................................................................................ 210
5.12 Calibration Nozzle for Twin Head [03008862-xx] ........................................................................... 210
6 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
6.1 Electrical System.............................................................................................................................. 211
6.1.1 Checking the Firmware Function ........................................................................................................ 211
6.1.2 Firmware Download Note ................................................................................................................... 211
6.2 Gantry ................................................................................................................................................ 212
6.2.1 Travel Ranges and Speed Monitoring (A364)..................................................................................... 212
6.2.2 Anticrash Function for the A364 Axis Card ......................................................................................... 213
6.2.2.1 Anticrash Function for the A364 ....................................................................................................... 213
6.2.2.2 Anticrash Monitoring for the A364 .................................................................................................... 214
6.2.2.3 Error "Gantry Crash" ......................................................................................................................... 214
6.2.2.4 Count Error: ...................................................................................................................................... 214
6.2.2.5 Anticrash Function - Procedure ........................................................................................................ 215
6.2.3 Description of the PCB boards on the Gantry..................................................................................... 216
6.2.3.1 Gantry Head Distributor .................................................................................................................... 216
6.2.3.2 Vision Board (Digital) ........................................................................................................................ 219
6.2.3.3 CAN 16 bit processor board (TQ module) ........................................................................................ 219
6.2.4 Checking the DIP Switches................................................................................................................. 220
6.2.4.1 DIP Switch on Gantry Head Distributor............................................................................................. 220
6.2.4.2 DIP Switch on Vision Board.............................................................................................................. 220
6.2.5 Mechanical Adjustment of the Incremental Encoder........................................................................... 220
6.3 C&P12 ................................................................................................................................................ 221
6.3.1 Calibrating the C&P Head and Cameras ............................................................................................ 221
6.3.2 Boards at C&P12 ................................................................................................................................ 222
6.3.2.1 8-fold DIP Switch of the gantry head distributor (incl. switch S1) – C&P6/12 ................................... 222
6.3.2.2 LEDs on gantry head distributor ....................................................................................................... 223
6.3.2.3 SP_12 Digital Intermediate Distributor [00330648-05]...................................................................... 223
6.3.3 Overview of Settings on the C&P6/12................................................................................................. 225
6.3.4 Setting the Resolution on the Star Axis .............................................................................................. 226
6.3.5 Setting the Digital Rotary Encoder for the DP Axis............................................................................. 226
6.3.6 Setting the Z axis Belt Tension ........................................................................................................... 227
6.3.7 Adjusting the Stop for the Z Axis......................................................................................................... 227
6.3.7.1 Tools and Equipment ........................................................................................................................ 227
6.3.7.2 General ............................................................................................................................................. 228
6.3.7.3 Settings ............................................................................................................................................. 228
6.3.8 Setting the Light Barrier Down ............................................................................................................ 229
6.3.9 Determining the Zero Point Correction for the Star Axis of the C&P Head......................................... 230
6.3.10 Setting the Mechanical Position of the Valve Positioning Drives ........................................................ 231
6.3.11 Adjustment of air pressure values....................................................................................................... 232
6.3.11.1 Tools and Equipment ........................................................................................................................ 232
6.3.11.2 Setting the Air Blast Pressure Values ............................................................................................... 232
6.3.11.3 Setting the Air Blast Pressure Values with the Compressed Air Testing Device .............................. 233
6.3.12 Performing a Vacuum Test on the C&P 6/12 DLM Heads.................................................................. 234
6.3.13 Other Mechanical Settings on the Star ............................................................................................... 237
6.4 Component Handling........................................................................................................................ 238
6.4.1 Setting the COT Basic Height ..............................................................................................
............... 238
6.4.1.1 Tools
and Equipment........................................................................................................................ 238
6.4.1.2 Adjusting the Component Trolley to the Board Transport Height ..................................................... 238
6.4.1.3 Adjusting the Component Trolley Height .......................................................................................... 239
Table of contents
8 Service Manual SIPLACE D4
6.4.2 Tape Cutter Control Unit ..................................................................................................................... 240
6.4.3 Check the gap between the empty-tape baffle, inside and the leading edge of the tape deflector..... 241
6.5 Conveyor............................................................................................................................................242
6.5.1 Adjusting the Tension of the Conveyor Toothed Belt.......................................................................... 242
6.5.1.1 Measuring Points and Belt Tensions for D4 Conveyor ..................................................................... 244
6.5.2 Setting the fixed conveyor side (single and dual conveyor) ................................................................ 245
6.5.2.1 General Notes ................................................................................................................................... 245
6.5.2.2 Widening the Conveyor (Flexible Dual Conveyor for Single Conveyor Mode).................................. 246
6.5.2.3 Connecting the Dual Conveyor Lifting Tables................................................................................... 247
6.5.2.4 Converting the Single Conveyor Mode Back to Flexible Dual Conveyor Mode ................................ 247
6.5.3 Moving the Fixed Conveyor Edge for ’Extra Wide Conveyor’ ............................................................. 248
6.5.4 Checking the Limit Switch Position ..................................................................................................... 249
6.5.4.1 Adjusting the Limit Switch for Initializing the Adjustment Unit........................................................... 250
6.5.5 Width Adjustment Unit......................................................................................................................... 250
6.5.5.1 Setting the Proximity Switch on the Adjustment Unit ........................................................................ 250
6.5.5.2 Setting the Pneumatic Cylinder Proximity Switch on the Adjustment Unit ........................................ 251
6.5.6 Setting the Laser Light Barrier for the Stopper Position...................................................................... 251
6.5.7 Function "Constant Transport Time in Placement Area"..................................................................... 253
6.5.8 Light Barrier Functions in Input, Intermediate and Output Conveyors ................................................ 254
6.5.9 Setting the Clamping Actuator ............................................................................................................ 254
6.5.10 Board Clamping Functions.................................................................................................................. 255
6.5.10.1 Setting Board Clamping .................................................................................................................... 256
6.5.11 Lifting Table Functions ........................................................................................................................ 257
6.5.11.1 Adjusting the Speed of the Lifting Table (from SW 602) ................................................................... 257
6.5.11.2 Setting the Lifting Table Unit [00358684-05]..................................................................................... 259
6.5.12 Conveyor Control TSP 301 ................................................................................................................. 259
6.5.12.1 Jumper Settings for TSP 301 ............................................................................................................ 259
6.5.12.2 Conveyor Control TSP 301 with Siemens Interface.......................................................................... 261
6.5.12.3 LED Display on Conveyor Control TSP 301 ..................................................................................... 262
6.5.12.4 Assignment Table: LEDs on the TSP 301 Conveyor Control............................................................ 262
6.5.12.5 Siemens/SMEMA TSP 301 Interface Description .............................................................................266