00196428-0102_AI_Reconfig_Kit_X-Serie_CPP_DE EN - 第72页

2 Assembly Instructions Head Reconfiguration Kit CPP for the SIPLACE X Series Head Reconfiguration Kit 2.4 Prerequisites and Restrictions for the CPP Placement Head Issue 03/2010 72 – When using the reject bin sensor opt…

Head Reconfiguration Kit 2 Assembly Instructions Head Reconfiguration Kit CPP for the SIPLACE X Series

Issue 03/2010 2.4 Prerequisites and Restrictions for the CPP Placement Head

2.4 Prerequisites and Restrictions for the CPP

Placement Head

– The CPP head can only be used from SW 702 and onwards. In this manual, it is assumed that

the appropriate SW is already installed. In this context S- feeder modules are no longer sup-

ported.

– Machines older than serial number B326 are not CPP capable.

– Machines between the serial numbers B326 and B599 can only be upgraded by the SIPLACE

service Munich in the course of a project.

– On machines between the serial numbers B600 and B751 the component trolley docking unit

or the tape control unit must be reconfigured with CAN nodes. Neither nozzle station nor nozzle

changer are working with the 1 wire control. Please observe the assembly instructions for

"CAN Node X-Series SW70x" [00196678-xx] and order the upgrade kit "CAN Nodes for CPP

Head" [03079950-xx] in addition.

– The reconfiguration kit does not include a head camera. One of the following cameras must be

ordered.

The camera type is added during the configuration query of the Head Reconfiguration Kit. The

C&P component camera (type 29) 27x27 digital RK [03018637-xx] is set as default. 2

– [03018637-xx] C&P component camera (type) 27x27 digital RK (default)

– [00119783-xx] CPP head camera (01005)

– In a two gantry placement area, the CPP heads must be fitted on the same height. Both CPP

heads must therefore be fitted in high or low position.

– If, in a two gantry placement area, the CPP head is used together with a TwinHead, the CPP

must only be fitted in the high position.

– If the CPP head is fitted in the high position in placement area 1, it must be fitted in the same

position in placement area 2.

– Due to the turned gantry on X4I machines, the CPP head cannot reach the first 6 feeder tracks

at location 2 and 4. In addition, only 4 of the 6 nozzle changer magazines can be reached here.

Only one nozzle changer is possible per location.

– Please note that there is a danger of crashing when using third party feeder modules.

– It is not possible to use a vacuum pump together with a CPP head. The head principle com-

pulsively requires a compressed air supply for the time being.

– During the placement of a board, no nozzle change is carried out at the CPP head (this applies

to all modes: C&P, P&P and Mixed).

– In conjunction with a stationary camera, the CPP head must always be fitted in the high and

the camera in the low position.

– When using a CPP head, no magazines of the C&P20A head must be present on the nozzle

changer.This is being monitored by the SW.

2 Assembly Instructions Head Reconfiguration Kit CPP for the SIPLACE X Series Head Reconfiguration Kit

2.4 Prerequisites and Restrictions for the CPP Placement Head Issue 03/2010

– When using the reject bin sensor option, an additional sensor for the large component reject

bin must be installed [03079030-xx].

– A new nozzle reject station is needed for the CPP head. On machines of the X-series this sta-

tion can also be used for the C&P20 head. The X4I, however, uses an additional version which

cannot be used for the C&P20 head. Both versions are supplied with the Head Reconfiguration

Kit.

– The CPP head can only be used with stationary cameras of version -04 or higher.

– In SW 702, the CPP head is not released for a two gantry placement area with MTC. In this

configuration, there is no nozzle changer available at the location with the MTC.

– In a one-gantry placement area with MTC the head must always be fitted in the high position.

The installation height is monitored during the head reference run.

– For CPP heads in the high position that are used in conjunction with an MTC the lowest pickup

height with respect to the top edge of the board is -1.5 mm when the shortest nozzle is used.

Any edges protruding the tray must also be observed.

2.4.1 Reconfiguration Times

The following reconfiguration times have to be considered per head: 2

CAUTION

– Danger of crashing: When using the CPP head together with an MTC the travel

range must be restricted in addition. To do this, you will need the 2 extensions for the

Y axis stop

("Adaption Stop Y Axis MTC" [03075963-xx]). These are included in the Head Re-

configuration Kit.

– Danger of crashing: When using the CPP head together with the MTC, the "notch

socket" positioning aid at the docking frame of the MTC must be replaced. For this,

you will need 2 "notch sockets" [03010773-02]. The new notch socket is 103 mm

high.

A docking frame of version -04 must not be reconfigured. The notch sockets are in-

cluded in the Head Reconfiguration Kit.

– When using the CPP head together with the MTC, the crash light barriers on the feed-

ing axis of the MTC must be fitted at the low position. Please refer to the Assembly

Instructions "MTC2 on Component Trolley Docking Unit X-S" [00194725-xx] for fur-

ther details.

Placement head Single conveyor /

dual conveyor

Task

Removing the CPP 30 min. Without options, like nozzle changer, query com-

ponent reject bin (component reject bin sensor)

and stationary camera

Fitting the CPP 90 / 100 min. Including mapping and without options, like noz-

zle changer, query component reject bin (compo-

nent reject bin sensor) and stationary camera

Head Reconfiguration Kit 2 Assembly Instructions Head Reconfiguration Kit CPP for the SIPLACE X Series

Issue 03/2010 2.5 Required Parts, Tools and Consumables

2.5 Required Parts, Tools and Consumables

– Required Tools

Designation Item no.

Fixing screws for CPP - ISO 14580 - M4x18-8.8, nickel 03076575-xx

Torque wrench 03078400-xx

(old version: 00376504-xx)

Extension with joint (170xSK3) 03042635-xx

Extension, straight (170xSK3) 03043440-xx

Tool extension, straight TX20 03073256-xx

Bitholder for Screwdriver TorqueVario 03078706-xx

Screw locking varnish, gray 00318199-xx

Pressure tester with measurement cable 00313523-xx

Reconfiguration kit component trolley docking unit X 00378465-xx

Docking frame for the MTC (for TH / TH 2 gantry PA with MTC) 03009963-03

Mapping Testing plate HF/X/D3 508x450 00373952-xx

Calibration tool, version 3 03010565-xx

Calibration tool, version SST23 03034148-xx

Caliper 200 mm

(alternatively the caliper from the service engineer's standard

tool set)

03079617-xx

Universal head assembly stand 00363290-xx

Assembly Instructions Nozzle Changer CPP / C&P 20 A (from

SW 702) SIPLACE X-Series

00196432-xx

Assembly Instructions Reject Bin Sensor SIPLACE / X-Series

/ D3

00194716-xx

Assembly Instructions FlipChip Camera Digital 16 x 16 (SST

25) SIPLACE X-Series / D3 / D1

00194554-xx

Assembly Instructions Head Reconfiguration Kits X-Series 00194474-xx

Assembly Instructions MTC2 on Component Trolley Docking

Unit, X-S

00194725-xx

Assembly Instructions MTC2 on SIPLACE HF- / X-Series 00193897-xx