00196428-0102_AI_Reconfig_Kit_X-Serie_CPP_DE EN - 第73页

Head Reconfiguration Kit 2 Assembly Instructions Head Reconfiguration Kit CPP fo r the SIPLACE X Ser ies Issue 03/2010 2.5 Required Par t s, Tools and Co nsumables 73 2.5 Required Part s, T ools and Consumables – Require…

2 Assembly Instructions Head Reconfiguration Kit CPP for the SIPLACE X Series Head Reconfiguration Kit

2.4 Prerequisites and Restrictions for the CPP Placement Head Issue 03/2010

– When using the reject bin sensor option, an additional sensor for the large component reject

bin must be installed [03079030-xx].

– A new nozzle reject station is needed for the CPP head. On machines of the X-series this sta-

tion can also be used for the C&P20 head. The X4I, however, uses an additional version which

cannot be used for the C&P20 head. Both versions are supplied with the Head Reconfiguration

Kit.

– The CPP head can only be used with stationary cameras of version -04 or higher.

– In SW 702, the CPP head is not released for a two gantry placement area with MTC. In this

configuration, there is no nozzle changer available at the location with the MTC.

– In a one-gantry placement area with MTC the head must always be fitted in the high position.

The installation height is monitored during the head reference run.

– For CPP heads in the high position that are used in conjunction with an MTC the lowest pickup

height with respect to the top edge of the board is -1.5 mm when the shortest nozzle is used.

Any edges protruding the tray must also be observed.

2.4.1 Reconfiguration Times

The following reconfiguration times have to be considered per head: 2

CAUTION

– Danger of crashing: When using the CPP head together with an MTC the travel

range must be restricted in addition. To do this, you will need the 2 extensions for the

Y axis stop

("Adaption Stop Y Axis MTC" [03075963-xx]). These are included in the Head Re-

configuration Kit.

– Danger of crashing: When using the CPP head together with the MTC, the "notch

socket" positioning aid at the docking frame of the MTC must be replaced. For this,

you will need 2 "notch sockets" [03010773-02]. The new notch socket is 103 mm

high.

A docking frame of version -04 must not be reconfigured. The notch sockets are in-

cluded in the Head Reconfiguration Kit.

– When using the CPP head together with the MTC, the crash light barriers on the feed-

ing axis of the MTC must be fitted at the low position. Please refer to the Assembly

Instructions "MTC2 on Component Trolley Docking Unit X-S" [00194725-xx] for fur-

ther details.

Placement head Single conveyor /

dual conveyor

Task

Removing the CPP 30 min. Without options, like nozzle changer, query com-

ponent reject bin (component reject bin sensor)

and stationary camera

Fitting the CPP 90 / 100 min. Including mapping and without options, like noz-

zle changer, query component reject bin (compo-

nent reject bin sensor) and stationary camera

Head Reconfiguration Kit 2 Assembly Instructions Head Reconfiguration Kit CPP for the SIPLACE X Series

Issue 03/2010 2.5 Required Parts, Tools and Consumables

2.5 Required Parts, Tools and Consumables

– Required Tools

Designation Item no.

Fixing screws for CPP - ISO 14580 - M4x18-8.8, nickel 03076575-xx

Torque wrench 03078400-xx

(old version: 00376504-xx)

Extension with joint (170xSK3) 03042635-xx

Extension, straight (170xSK3) 03043440-xx

Tool extension, straight TX20 03073256-xx

Bitholder for Screwdriver TorqueVario 03078706-xx

Screw locking varnish, gray 00318199-xx

Pressure tester with measurement cable 00313523-xx

Reconfiguration kit component trolley docking unit X 00378465-xx

Docking frame for the MTC (for TH / TH 2 gantry PA with MTC) 03009963-03

Mapping Testing plate HF/X/D3 508x450 00373952-xx

Calibration tool, version 3 03010565-xx

Calibration tool, version SST23 03034148-xx

Caliper 200 mm

(alternatively the caliper from the service engineer's standard

tool set)

03079617-xx

Universal head assembly stand 00363290-xx

Assembly Instructions Nozzle Changer CPP / C&P 20 A (from

SW 702) SIPLACE X-Series

00196432-xx

Assembly Instructions Reject Bin Sensor SIPLACE / X-Series

/ D3

00194716-xx

Assembly Instructions FlipChip Camera Digital 16 x 16 (SST

25) SIPLACE X-Series / D3 / D1

00194554-xx

Assembly Instructions Head Reconfiguration Kits X-Series 00194474-xx

Assembly Instructions MTC2 on Component Trolley Docking

Unit, X-S

00194725-xx

Assembly Instructions MTC2 on SIPLACE HF- / X-Series 00193897-xx

2 Assembly Instructions Head Reconfiguration Kit CPP for the SIPLACE X Series Head Reconfiguration Kit

2.5 Required Parts, Tools and Consumables Issue 03/2010

2.5.1 Parts List

– CPP Head Reconfiguration Kit X Series [00119764-xx]

– Placement Head CPP without camera [03053528-xx]

– According to customer request:

Camera C&P (type 29) 27x27 digital RK [03018637-xx] or

01005 camera for CPP-Kopf [00119783-xx]

– Parts set C&P20+DLM+TH to CPP X series [03074749-xx]

It consists of:

This is the parts set for replacing a C&P20, a DLM and a TwinHead with a CPP. It is the base

set for all further head reconfigurations.

It consists of:

NOTE:

The camera type is added during the configuration query of the Head Reconfiguration

Kit.

The C&P component camera (type 29) 27x27 digital RK [03018637-xx] is set as default.2

1 St Piping CPP / FHE X-series 03077156-xx

1 St Tube FHE / head valve CPP X-series 03077153-xx

1 St Tube FHE / holding circle CPP X-series 03077154-xx

2 St Plug QSC-4H 00330249-xx

1 St Plug QSC-8H 03010908-xx

1 St Plug QSC-12H 03015210-xx

1 St Cover, type D Di8,0 H15 plasticized PVC 03006728-xx

1 St Cooling tubes X motor 03006777-xx

1 St Cable set CPP / X-Serie 03074061-xx

1 St PCB / Headboard CPP 03077980-xx

1 St Amplifier SDS 120/1.5Z2 03070900-xx

1 St Nozzle station CPx cplt. / X-,B-series 03073328-xx

1 St Piping of nozzle station / with valve 03051467-xx

1 St Valve for nozzle station cplt. 03055785-xx

2 St DIN912-M2,5 x 16-A2-70 00350291-xx

1 St Y press-fit connection with push-on socket QSY-6H-4 03055792-xx

1 St Plug QSC-4H 00330249-xx

1 St PUN-CM 4x0.75 / 135 mm 03056097-xx

1 St PUN-CM 4x0.75 / 200 mm 03056096-xx

1 St Screw set camera/holding sheet 03082143-xx

1 St DIN 912-M2,5 x 12-A2-70 00304134-xx

1 St DIN 125-A 2.7-140HV-A2 00201583-xx

7 St DIN 913 - M 4 x 6-ST 00309422-xx

4 St DIN 6325 - 4m6 x 10-St 00331299-xx