ASM_Datasheet_DEK_Grid_Lok_PCB_EN_210407.pdf

DEK Grid-Lok™ premium automatic substrate PCB support for SMT processes Unique, patented automatic pin array technology facilitates fast product changeover and unmatched substrate support. Recognizing the need for a exi…

DEK Grid-Lok™ premium automatic

substrate PCB support for SMT processes

Unique, patented automatic pin array technology facilitates fast product

changeover and unmatched substrate support.

Recognizing the need for a exible alternative to dedicated and

more costly substrate support, ASM developed the multi-award

winning, patented DEK Grid-Lok

system which remains the

industry’s premier automatic tooling solution.

Designed to accommodate assemblies of all types – from basic

SMT to high-density, highly miniaturized products – DEK Grid-

Lok

is the best total process substrate support technology on

the market.

Key benets:

■ High versatility

■ Unparalleled flexibility

■ Minimal operator intervention

■ Reduced or zero changeover time

■ No risk of component damage

System requirements:

■ Air pressure: 80-102 PSI (0.55-0.7 Mpa)

■ Air quality: 2.3.3 where 2 (dirt) = 1 micron, 3 (water) = -20° C

pressure dew point and 3 (oil) = 1 mg/m3

■ 120-240 AC supply to provide 24 VDC to power control box

System components:

■ Control box to provide module(s) – machine interface

■ Hand controller to set operating mode

■ Up to 6 DEK Grid-Lok

modules

■ Field installation kit

■ Manifold used to support up to 6 modules

■ Machine-specific fitting tools

■ Machine-specific interface (sensor or pneumatic input

to start the pin raise and clamp cycle)

■ All interconnecting hardware

Process Support Products

ASM PCB support solutions

DEK Grid-Lok™ Gold

Module specications:

Depending on the specic machine application, the modules

have the following specications:

■ Available tooling heights 39 mm to 98 mm

■ Available module lengths: 305 mm, 457 mm

■ Component clearance: 13 mm to 40 mm

■ Pin count

- Module width: 32 mm

- 305 mm – 46 pins configured in 2 rows on a

12 mm x18 mm pitch

- 457 mm – 70 pins configured in 2 rows on a

12 mm x18 mm pitch

- Pin setting force – 5 grams per pin

- Pin cap – electrically conductive silicone rubber compound

DEK Grid-Lok

Gold provides robust, adaptable board support

for screen printing and testing processes.

Stencil printers:

■ ASM

■ Ekra

■ Ersa

■ Juki GKG

■ MPM Speedline

■ Panasonic

■ Speedprint

■ Yamaha

DEK Grid-Lok™ GOLD KITS

Part number Controller/

description

Manifold(s) included Included in all kits

SAP DEK

03140727 KIT_111 111_CTL – single

table system

1 each, 006_MAN,

manifold for 6 modules

INC_FIK - Field Installation Kit, 002_CON

– Handheld controller/holder (only for single

table system), 6 each twin leashes per

manifold, all necessary fittings, tubes and

air pipes for kit installation

03136308 KIT_211 211_CTL – dual

table system

2 each, 006_MAN,

manifolds for 12 modules

DEK Grid-Lok™ GOLD AUTOMATIC MODULES

Height (mm) Part numbers Equipment

GOLD, HD, 12 inch modules Gold, HD, 18 inch modules

SAP DEK SAP DEK

39 03132658 GHD3912 03130467 GHD3918 MPM Momentum, Accela, Accuflex

41 03132059 GHD4112 03131865 GHD4118 Panasonic SP18, 60, 70, 80, SPG

59 03148495 GHD5912 03148496 GHD5918 Speedprint

65 03132660 GHD6512 03148498 GHD6518 Juki GKG

67 03140916 GHD6712 03140833 GHD6718 Yamaha YSP

81 03130368 GHD8112 03128499 GHD8118 ASM DEK

87 03130475 GHD8712 03130371 GHD8718 Ekra

98 03136187 GHD9812 03140858 GHD9818 Ersa

Note: 077_SBA – optical sensor which is not included in the kit, may be required if the host machine doesn’t have pneumatic activated board clamps. Please

consult your local ASM representative for more information.

DEK Grid-Lok™ Silver

Module specications:

Depending on the specic machine application, the modules

have the following specications:

■ Available tooling heights: 53 mm to 135 mm

■ Module length: 355 mm and 254 mm (for few heights)

■ Module width: 32 mm

■ Pin count: 27 pins configured in 2 rows, on a

25 mm x 20 mm pitch

■ Component clearance: 16.5 mm

■ Pin cap – electrically conductive silicone rubber compound

System requirements:

■ Air pressure: 80-102 PSI (0.55-0.7 MPa)

■ Air quality: 2.3.3 where 2 (dirt) = 1 micron, 3 (water)

= -20° C pressure dew point and 3 (oil) = 1 mg/m3

■ 120-240 AC supply to provide 24 VDC to power control box

DEK Grid-Lok

Silver is ideal for placement processes, where substrate support

requires robustness and protection against vibration.

Placement systems:

■ SIPLACE

■ Assembleon

■ Fuji

■ I-pulse

■ Juki