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System Components and Configurations System Configuration 3.2.4 Forced Setup Verification 14 Installation Manual SIPLACE Setup Center 8.0 3.2.4 3 . 2 . 4 F o r c e d S e t u p V e r if ic a t io n Forced Setup Verificati…
System Components and Configurations
3.2.2 Setup Center Database System Configuration
Installation Manual SIPLACE Setup Center 8.0 13
3.2.2
3.2.2 Setup Center Database
Setup Center Database
Before the first installation you must decide which type of data management will be used. The following
decision tree should give you support with this decision. Please read through the questions thoroughly
and follow the appropriate result path. As a result you get the recommended kind of installation for the
SIPLACE Setup Center database.
Questions:
▪ Do the packaging units have Unique ID barcodes?
Each packaging unit in the factory must be marked with a unique barcode. It is possible that the
unique ID is part of a combined barcode.
▪ Do you validate the setup in a pre-setup area?
The pre-setup area is used to validate the setup for correctness and completeness. The validated
tables are docked to the production line(s) for use.
▪ Local database
This scenario does track the numbers of components on each packaging unit. The current number
of components are "remembered" when the packaging unit is torn down. If the packaging unit is
moved to another line the other Setup Center system does not know this reel and will start with the
start quantity. Therefore the operator need to check each partially fractured packaging unit he gets
from the stock and need to adjust the quantity if necessary.
This scenario offers a higher amount of operation safety, because the SIPLACE Setup Center and
a local database are installed to different computers for each production line. If one component of
SIPLACE Setup Center encounters an error, only one production line is affected.
▪ Central database
This scenario does track the numbers of components on each packaging unit. The current number
of components are "remembered" when the packaging unit is torn down or moved to another line.
The SIPLACE Setup Center database can be installed to any available Microsoft SQL Server. In this
case, the customer is responsible to set up a backup & recovery strategy and must provide an op
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erating Microsoft SQL Server.
▪ Database Version
The database is upgraded by the installation. All data will be kept in the database.
Database Backup & Recovery Strategy
The setup automatically creates two database jobs, which backup the SIPLACE Setup Center database.
The first job Full backup executes a backup of the database and several maintenance tasks. The job
starts every week Sunday at 00.00. The second job Delta backup executes only a backup of the data
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base and starts every day, except Sunday at 00:00. During the backup SIPLACE Setup Center database
is locked and the Setup Center GUI have to wait until unlock. This backup settings are set by default
during the installation and can be locally adapted.
3.2.3
3.2.3 Setup Center GUI
Setup Center GUI
It is recommended to install SIPLACE Setup Center GUI once for each line and pre-setup area. With the
"central database" scenario these can use the same database at the same time.
It is recommended to use two barcode scanners per line and SIPLACE Setup Center GUI installation.
System Components and Configurations
System Configuration 3.2.4 Forced Setup Verification
14 Installation Manual SIPLACE Setup Center 8.0
3.2.4
3.2.4 Forced Setup Verification
Forced Setup Verification
Activate the forced setup verification at the placement station if it is necessary.
3.2.5
3.2.5 Docking Stations
Docking Stations
The installation of the docking station is required, if E-, X- or SX tables are used and a pre setup area or
kitting area exists.
3.2.6
3.2.6 Recommended Installation Scenarios
Recommended Installation Scenarios
3.2.6.1
3.2.6.1 Local Database
Local Database
Usually the system configuration "Local Database" is for a small manufacturing facility with one ore two
production lines. An assumption for the configuration is that the SIPLACE Pro database is also installed
locally. The Setup Center GUI is directly connected to the local SIPLACE Pro and local Setup Center
Database and manages the setup verification for the stations connected via the SIPLACE LAN.
This scenario can also be used, if a step-by-step introduction is helpful. Then it may also helpful to omit
the "Forced Setup Verification" activation and to start with the unforced setup verification. After a definite
time the forced setup verification can be activated at station and Setup Center.
System Components and Configurations
3.2.6 Recommended Installation Scenarios System Configuration
Installation Manual SIPLACE Setup Center 8.0 15
3.2.6.2
3.2.6.2 Central Database
Central Database
System configuration Central Database
Usually the system configuration "Central Database" is for manufacturing facility with more than one pro
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duction line. Prerequisites for the configuration is
▪ the SIPLACE Pro database is also installed centrally, or
▪ the SIPALCE EDM product is deployed, or
▪ a pre setup area with Setup Center is planned, or
▪ packaging units often moves between different placement lines.
The Setup Center GUIs are connected to the local SIPLACE Pro and to the central Setup Center Data
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base. The docking stations are connected via CAN-Bus to the SC Computer. The pre setup unit is the
reason, why a central Setup Center Database is necessary.