20121120111955_KY8030_2_Maintenance_Manual_Eng_ver1 - 第7页

Maintenance Manual | 7 S AFETY P RECAUTIONS ¾ Read  and  familiarize  yourself  with  the  following  precautions  before  operating  the  system.  ¾ Read  and  familiarize  your s el f  with  the  prec…

6 | KY-8030 2

3DSolderPasteInspectionSystem

Version 1.0

KOH YOUNG TECHNOLOGY INC.

ListofFigures

Figure1‐1.Y–AxisGreasing............................................................................................................................23

Figure1‐2.X–AxisGreasing............................................................................................................................24

Figure1‐3.AxisCouplingandMotor..............................................................................................................25

Figure1‐4.X‐YLimitSensor.............................................................................................................................27

Figure1‐5.X‐YFrameandSupportUnit.........................................................................................................28

Figure1‐6.

TimingBeltandRoller...................................................................................................................29

Figure1‐7.PCBCheckSensor...........................................................................................................................31

Figure1‐8.WorkPCBStopper..........................................................................................................................33

Figure1‐9.PCBClampingCylinderandUpSensor......................................................................................35

Figure1‐10.HeightGuide.................................................................................................................................37

Figure1‐11.RingBeltTransferMotor..............................................................................................................39

Figure

1‐12.ConveyorWidthSetting...............................................................................................................41

Figure1‐13.ProbeChange.................................................................................................................................42

Figure1‐14.2D/3DLEDchangeandcleaning................................................................................................43

Figure1‐15.MainAirModule...........................................................................................................................45

Figure1‐16.Manifold.........................................................................................................................................46

Figure1‐17.FanandFanFilter.........................................................................................................................48

Figure1‐18.

StepMotorDriver&Board..........................................................................................................49

Figure1‐19.STMCBoardandPZTAmplifier................................................................................................50

Figure1‐20.VPCBoard......................................................................................................................................51

Figure1‐21.ServoDriverandPowerSupply.................................................................................................52

Figure1‐22.ElectricBox.....................................................................................................................................54

Figure2‐1.KY‐80302SystemDimension........................................................................................................

56

Figure3‐1.CrossLevelGaugeandFootLocations........................................................................................62

Figure3‐2.X‐YAxisFixBracket.......................................................................................................................63

Figure3‐3.SystemAlignment...........................................................................................................................64

Figure3‐4.PowerConnectionBlockLocation................................................................................................66

Figure3‐5.Machineview..................................................................................................................................74

Figure3‐6.Listview

...........................................................................................................................................75

Figure3‐7.YieldGraphview............................................................................................................................75

Figure3‐8.24machinesmonitoringinMainPC............................................................................................82

Maintenance Manual | 7

SAFETY PRECAUTIONS

¾ Read and familiarize yourself with the following precautions before operating the

system.

¾ Readandfamiliarizeyourselfwiththeprecautionsinsafetylabelsplacedonthesystem.

¾ Makesuretocomplywiththeseprecautionstopreventanyunexpectedsafetyhazardor

damagethatmayoccurduringsystemoperation.

This

 manual uses the following terms to designate thehazard level and damage or injury that

mayoccurifprecautionsarenotobserved.



DANGER – An immediately hazardous situation that may result in

death or major injury, or damage to the system.

WARNING – A potentially hazardous situation that may result in

major or minor injury, or damage to the system.

CAUTION

CAUTION – A potentially hazardous situation that may result in

minor damage.



8 | KY-8030 2

3DSolderPasteInspectionSystem

Version 1.0

KOH YOUNG TECHNOLOGY INC.

SAFETY LABELS AND SIGNS

● Personal Injury

DANGER Avoid contact of any part of your body with the conveyor inside the

door when the system is ON. It may result in personal injury.

DANGER Do not open the front door during system operation. It may result in

personal injury.

● Safety Equipment

DANGER Always wear protective gloves and goggles when handling printing

media. Otherwise, your health may be adversely affected by lead

contained in the media.

● Waste Disposal

DANGER Waste should be disposed of safely following the required procedures.

Otherwise, it may cause an adverse health effect or contamination by

lead.

● Electric Shock

DANGER Do not open the front panel in the lower part of the system when the

system is ON. It may result in electric shock.

DANGER Make sure that the power cable is removed when the system is turned

off for an extended time. Otherwise, it may result in fire or electric

shock.

DANGER Make sure that the system is grounded to a resistance of < 100Ω

during installation. Otherwise, it may result in electric shock or

damage to the system.

DANGER Never operate the system with wet hands. It may lead to electric

shock.

DANGER Make sure that water or oil do not get into the system. It may result in

electric shock or damage to the system.

● Explosion or Fire

DANGER Do not heat the system. It may lead to explosion of the system or fire.

DANGER Do not apply heat to a battery or halogen lamp. It may lead to

explosion of the system or fire.