KE-3010_SPE_EN - 第21页

- 16 - (2) Lead component and ball componen t Unit: mm KE - 3010 KE - 3020V /3020VR M NVC （ option for K E - 3010 ） Lead pi tch Laser recogniti on LNC60 0.65 or more - FMLA （ KE - 3020VR onl y ） - 0.65 or more - VCS reco…

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4.5. Applicable Component

(1) Component size and component height Unit: mm

KE-3010 KE-3020V /3020VR

MNVC

(option for KE-3010)

Length x

width,

component

dimensions

Laser recognition

LNC60

*The number of nozzles or

pickup components varies

depending on component

dimensions.

(Note 1)

0.4 x 0.2 to □33.5 or opposite angle length 47 mm

(See Note 6.)

FMLA

(KE-3020VR only)

- 1.0×0.5～□33.5 -

Overall vision

recognition

(Note 2) (Note 8)

Standard

camera

(visual field

54 mm)

Reflection - □3.0～□50.0

□3.0～□33.5

(Note 6)

Transmission

- □3.0～□50.0 □3.0～□6.0

High-resoluti

on camera

visual field

27 mm)

Reflection -

1.0×0.5～□24.0

(Note 3) (Note 4)

1.0×0.5～□20.0

(Note 4) (Note 7）

Transmission

- □3.0～□24 □3.0～□6.0

Vision sectional

recognition

(Note 2) (Note 8)

Standard

camera

(visual field

54 mm)

Reflection -

Maximum:

50×150（1 x 3-split）

□74（2 x 2-split）

Not applicable

Transmission

Maximum:

120

（

1 x 3-split

）

Not applicable

High-resoluti

on camera

(visual field

27 mm)

Reflection -

24×72（1 x 3-split）

□48（2 x 2-split）

Not applicable

Component

height

The maximum height

varies depending on

the machine

specifications.

SC（T=6mm）

NC（T=12mm）

HC（T=20mm）

EC（T=25mm）

LNC60

0.08 (for 0402) to T

FMLA

(KE-3020VR only)

- 0.3～T -

VCS overall recognition -

CDS

0.4～T

(Note 5)

0.08～T

FMLA 0.1～T

VCS sectional recognition -

CDS

0.4～T

(Note 5)

Not applicable

FMLA 0.1～T

Note 1 The maximum size of components that can be recognized with 6 nozzles of the LNC60 at the same time is □ 10.0 mm. When placing

components exceeding □10 mm by LNC60 head, only 3 nozzles are used for pickup.

When you are to place components whose size is more than □ 10.0 mm with the LNC60 head, only three heads are used to pick them up.

Note 2 The minimum dimensions of the mold should be □ 1.7 mm or more. The described maximum dimensions of a component should be

applicable if a pick-up error of the XY dimensions is ± 1 mm or less and the angle error is ± 3° or less.

Note 3 When the dimensions of a component are less than □ 3 mm, an NC60 head is used to recognize it and place it on a board. (Available with

a KE-3020V only)

Note 4 When you want to recognize image of components: a resistor chip, trimmer, SOT or LED whose size is from 1.0 × 1.0 to □ 3 mm,

recognize such a component as a general-purpose vision component.

Note 5 The minimum component height has no effect on VCS recognition but the component height shall be recognizable with a CDS

(component drop check sensor)(KE-3020V only).

Note 6 When Components from □20 mm to □33.5 mm are to be handled with a multi-laser head, they are picked up with an L3 head or L4 head.

Note 7 Component with the size of 24.0 mm x 11.0 mm is available even though the length is more than 20mm.

Note 8 The mass of a component that can be placed on a board with an IC head is as follows since the stable adsorption face has to be

maintained:

・Component with the size of 50 mm x 50 mm: Batch image recognition: 40g or less Divided image recognition: 35g or less

・Component with the size of 50 mm x 150 mm: 17g or less

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(2) Lead component and ball component Unit: mm

KE-3010 KE-3020V /3020VR

MNVC

（option for KE-3010）

Lead pitch

Laser

recognition

LNC60

0.65 or more

FMLA

（KE-3020VR only）

0.65 or more

VCS recognition

Standard camera

0.38

～

2.54

High accurate camera - 0.20～2.54

Ball pitch

Laser

recognition

LNC60

1.00

～

1.27

FMLA - 1.00～1.27 -

VCS recognition

Standard camera

1.00

～

3.00

High accurate camera - 0.25～2.00

Ball diameter VCS recognition

Standard camera

0.4

～φ

1.0

High accurate camera - φ0.1～φ0.63

4.6. Component Placement Accuracy

*1 The regulated value of a component to be recognized with laser is “Cpk ≥ 1.”

*2 The placement accuracy that can be obtained when a placement position is corrected by

recognizing component image shall be the absolute value from the component reference

mark or PWB reference mark.

*3 The placement accuracy of a 0402 component described below is realized if local fiducial

marks are used, the distance between two marks is 20 mm or less, and a 0402

component is placed within the mark.

(1) Placed positions (X, Y)

(Unit:μm)

Laser

Vision (VCS)

LNC60

FMLA

MNVC

IC head

Square chip

0402, 0603

± 50 ― ― ―

Square chip

1005 or bigger

± 50 ± 50 ― ―

QFP

(Pitch: 0.5, 0.4, 0.3)

± 40

(When a component positioning

mark is used)

± 30

(When a component positioning

mark

is used)

(2) Placed posture (

) (Unit:°)

Laser Vision (VCS)

LNC60

FMLA

MNVC

IC head

Square chip

0402 ±5.0 ―

― ―

0603 ±3.0 ―

1005 ±2.5 ±2.5

1608 or more ±2.0 ±2.0

QFP

(Pitch: 0.5, 0.4, 0.3)

50 mm or more

―

－

0.04

From 40 mm to less than 50 mm

― ― － ±0.05

From 30 mm to less than 40 mm

― ― ± 1.11 ±0.07

From 20 mm to less than 30 mm

― ― ±0.12 ±0.1

From 10 mm to less than 20 mm

― ― ±0.22 ±0.2

10 mm or less

―

0.33

0.3

Adjacent pitch

- 0402: 0.15 mm

- 0603: 0.20 mm

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4.7. Applicable PWBs

4.7.1. PWBs transport direction

Rightward flow (transporting from left to right, looking from the front side)

Leftward flow (transporting from right to left, looking from the front side)

Note

：

This direction is set at the factory (Factory-set).

4.7.2. PWB sizes and Mass

(1) PWB sizes

(Unit: mm)

Minimum size (D

x W

) Maximum size (D

x W

) Thickness T

M PWB

specification

50×30

(When the auto PWB width

adjusting function is provided:

50 x 50)

330×250

(When a function applicable to

long PWB is provided: 650 x

250)

0.3～4.0

L-PWB

specification

410×360

(When a function applicable to

long PWB is provided:

800 x 360)

L-Wide

specification

510×360

(When a function applicable to

long PWB is provided:

1010 x 360)

XL-PWB

specification

610×560

(When a function applicable to

long PWB is provided:

1210 x 560)

Note 1: “D” indicates the dimension in the board transport direction, and “W” indicates the direction

perpendicular with “D” W/D should be 2 or less.

Note 2: Contact us for a notched board or board whose shape is irregular.

Note 3: A PW B whose reflection ratio is low may not be able to be detected regardless of its material

or color.

(2) Maximum allowance of PWB mass :2,000 g

(3) Allowable warpage of a PWB

0.2 mm or less per 50 mm area, and 1 mm or less for both upper and lower directions

(these values conform to the JIS B 8461 regulation.)