KE-3010_SPE_EN - 第44页

- 39 - (7) Database management • Its simple search function can shorten the time fo r searching data. • Y ou c an conduct dat abase search w ith various queries. (8) B ar - c ode recognition function of the P W B (B ar c…

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5.2.25. Placement Monitor (Factory-Set Option)

This system uses an ultra-miniature camera attached on the mounter head to take two

pictures before and after a component is picked up during PWB production, and take three

pictures before, while and after a component is placed on a board. It, then, sends these

pictures to the computer for the placement monitor system. You can check these pictures

to analyze the cause of an error.

By comparing two pictures taken before and after a component is placed on a board, you can

check to see if a component exists or not also.

Features

(1) Function for shooting images of component pick-up/placement

• The micro miniature camera takes pictures when a component is picked up and w

hen

t is placed on a board.

• An image can be shot for each nozzle.

• You can specify whether to shoot an image or not with a production program.

• An obtained image can be displayed onto a computer for the Placement Monitor in real

time.

• I

f a communication error occurs, the corresponding error is displayed on the Mounter.

• User’s visual check can obtain an optimum parameter, or shorten the time for

analyzing the cause of a trouble.

(2) Trouble cause analyzing tool

• Recorded images are linked to the mounter and the computer for the Placement

Monitor, and a database of these images is made.

If any trouble occurs, search through the database allows you to analyze its cause

easily.

(3) Setup Assistance

• When the current lot is switched to a new one, the optimum pick-up/placement

parameters can be verified.

• An image of a component normally placed on a board can be stored onto the database

as the master image, and this image and an image of placement operation bei

per

formed during PWB production can be displayed side-by-side.

(4) Movie mode

• Two or more images of a component pick-up operation can be shot, and th

splayed continuously with a computer for the Placement Monitor.

• You can select the movie mode: “mode for increasing the number of images that c

be s

hot by setting the Z-axis speed to ‘Low’” or “mode for repeating picking up two or

more components and rearranging the shot images by setting the Z-axis speed to

optional”

(5) Judgment of existence of a component

• The function of the Placement Monitor System that automatically judges if

omponent exists or not prevents a component placement trouble.

• You do not have to enter any parameter for judging existence of a component.

Applicable component sizes:

Minimum size

0.4

0.2 (mm)

Maximum size

5.0

5.0 (mm)

Height

2.0 (mm)

Packaging (feeder) type

Tape feeder, Tray holder ,DTS

(6) Digital-zooming function

• A stored image can be zoomed.

• Components from a minute one, 0402 (mm) component are supported, and a shot

image of such a small component is enlarged by default.

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(7) Database management

• Its simple search function can shorten the time for searching data.

• You can conduct database search with various queries.

(8) Bar-code recognition function of the PWB

(Barcode, 2-D code)

• By using the function for recognizing a barcode and/or 2-D code on a board, you can

set the PWB code in the database of the taken pictures.

Note: Prepare a barcode reader assembly (for a barcode and a 2-D code) separately.

When you use this system with the IFS-NX/IntelliPD, you do not have to prepare this

assembly.

Barcode reader assembly

Barcode: Barcode on the topside of a board is read at the upper section of the

board carry-in entrance.

2-D code: 2-D code on the topside of a board is read with an OCC attached on the

head.

Specifications of the Placement monitor

KE-3010

KE-3020/20VR

View field

12X7.5mm

10.3X7.3mm

Focus depth

（

PWB Top View

）

±2mm

Captured

images

Per image

approximately 200 KB (**.bmp) approximately 50

～

120 KB (**.png)

(Monochrome)

Per hour

Approximately 18.5GB

(Approximately 200KB ×

5 images × 15,400CPH)

(Conforming to the

IPC9850.)

Approximately 17.1GB

(Approximately 200KB ×

5 images×17,100 CPH)

(Conforming to the

IPC9850.)

Per 1TB of hard disk

Approximately 55 hours

(18,500 CPH)

Approximately 59 hours

(17,100 CPH)

Supported languages *

English and Japanese

Destination

Europe, Japan, China and Southeast Asia

* The cycle time will take longer by up to 3% when the placement monitor is used. In addition,

when the setting “The system pauses if a component existence error occurs” is enabled, the

cycle time will take longer by up to 30%.

* When the supported language of the machine main unit is Chinese, the application of the

placement monitor is written in English.

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Exclusive Computer for the Placement Monitor system

One computer with the following specifications is required for one mounter.

The computer is to be used exclusively for the Placement Monitor system.

pecifications of the computer for Placement Monitor

Recommended specification

CPU

2.66 GHz or higher (Intel Core™ Quad or higher)

Memory

4 GB or more

HDD capacity

C drive

：

750 GB or more (SATA)

D drive：2.25 TB or more (SATA ,RAID 0)

(Create C drive and D drive; create the data storage area in D drive.)

Note 1 and 2

Chipset

Intel X58 chipset or, or the equivalent

DVD-ROM drive

One

USB port

1 port or more

Monitor

resolution

1024 × 768 or higher

Expansion slot

PCI bus, full-sized 1 slot*

Microsoft Windows 7 Professional 32bit (The OS shall be clean-installed.)

Software

Any software other than designated one must not be installed.

Recovery media

OS recovery disk

*1 External hard Drive D cannot execute the system.)

*2 Y

ou have to add an IEEE1394a expansion card designated by JUKI to communicate with

a Mounter.

*3 HDD capacity of the recommended specifications is approximately 1.3 M images

(**.bmp) (equivalent to 2.6 M components).

he reference model should be DELL Precision T3500 Mini Tower Mode Package, or the

equivalent. If you cannot purchase the reference model, refer to the recommended

computer specifications and select one.

Reference model

Model

Dell Precision T3500 Mini Tower Mode

CPU

Intel Xeon™ W3530

（

2.80 GHz

）

Memory

4 GB

HDD capacity

C drive

：

1TB (SATA)

D drive：1.5TB×2 (SATA ,RAID 0)

(

※

RAID will be set up after purchase)

Chipset

Intel X58 chipset

DVD-ROM drive

One

Microsoft Windows 7 Professional 32bit

(The OS shall be clean-installed.)

Recovery media

OS recovery disk

* Intel, Core and Xeon are trademarks of Intel Corporation in the U.S.A. and other countries.

* Dell and Dell Precision are trademarks of Dell Inc. in the U.S.A. and other countries.

Precautions for preparing a computer for the Placement Monitor

system

Do not install any software other than the applications of Placement Monitor

to avoid communication failures. If other software (such as a writing

software, DVD player, printer support software or others that run in the

background) exists, a clean install of the OS is required.

CAUTION