KE-3010_SPE_EN - 第8页

- 3 - ④ W hen y ou select the hi gh - density component placement f unction (Pick - up Position Preference mode), t he mounter can pick up the center o f a component correctly to prevent the tip of a nozz le from being i…

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Features

High Precision and High Speed Placement of Components

① High-speed placement is available thanks to the laser alignment sensor (LNC60) that can

recognize six nozzles simultaneously.

② KE-3010 consists of six nozzles of LNC60 head, KE-3020V consists of six nozzles of

LNC60 head + 7 nozzles of IC head (CDS), and KE-3020VR consists of 6 nozzles of LNC

head + seven nozzles of IC head (FMLA) that permits laser recognition.

③ The independent AC servomotor is used to move up/down (Z axis) or rotate (theta axis)

each nozzle: this feature enables high-speed and high precision placement of

components regardless of the used placement pattern.

④ This machine adopts an SVC function, namely, a new vision recognition system that

permits vision recognition continuously at a high speed, so that the vision recognition tact

has been improved.

⑤ The Flexible Calibration System (FCS), which allows a mounter itself to recognize a

component placement position error and correct it, can maintain the component

placement accuracy that is realized at the factory or control the component placement

accuracy after the line configuration is changed. (Option)

Effective tact

① Automatic tool change unit (ATC) allows nozzles to be replaced at the same time.

② A stepping motor is used for the transport motor of the IN/OUT buffer. This permits

exerting independent speed control.

Operation rate

① With a non-stop operation function adopted, components can be supplied without

stopping the mounter by automatically switching over to the pickup of the rear side even if

“no-components” occurs on the front side. (Option)

② As a tray component supplying device, a dual-tray server (DTS: TR1SNR/EB), a matrix

tray server (MTS: TR5SNX/5DNX) and/or a matrix tray changer (MTC: TR6SNV/6SXLX,

TR6DNV/6DXLX) can be attached on this machine. A high-speed matrix tray server

(MTS: TR7DN) supplies components from the left and right tray stackers that use a new

independent driving system to shorten the time required for switching trays according to

the component pick-up position. As a result, the availability ratio for supplying tray

components is improved.

③ The time required for changeover is shortened and the number of component pick-up

errors is reduced thanks to the automatic teaching function of a component (supplied with

a paper tape whose component type is from 0402 to 3216) pick-up position.

④ The HMS equipped as the standard device allows you to check the component pick-up

height and to perform a teaching operation easily to prevent the operation rate from being

lowered by a component pick-up error.

Low Frequency of Failure Occurrence / Low Component Lost Rate

① Since the laser unit continues monitoring the component pick-up condition until just before

a component is placed on a board, it allows you to check whether a component drops or

not.

② The function of self-calibrating the timing of releasing the vacuum pressure prevented the

components at a placement moment from being brought back.

③ The support table that holds a PWB during the production is driven by motor so that the

PWB is unclamped without being vibrated, which means that the placed components are

not shifted. The time of clamping and unclamping the PWB has been reduced as well.

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④ When you select the high-density component placement function (Pick-up Position

Preference mode), the mounter can pick up the center of a component correctly to

prevent the tip of a nozzle from being in contact with the adjacent component when

components are already placed in the limited area.

⑤ A high-resolution (260,000 pulses/rotation) AC servomotor, although it is very small: □ 15

mm, is attached on all theta axes to improve the component placement accuracy.

⑥ Use of a vacuum pump greatly improves the stability of air supply available when the

machine picks up a component.

⑦ By attaching an ionizer to the ceiling of the machine, the ion in the machine is well

balanced and static electricity in PWBs or SMT components is removed at high speed.

⑧ A stable pick-up is achieved by improving a pick-up position accuracy with an automatic

pick-up position correction function for electric tape feeders.

⑨ For components fed by a shuttle of a matrix tray changer (MTC), such defective

components as crocked legs and the like can also be collected automatically into the

original trays

⑩ As process of component measurement operation performed while Component data is

being created, components are returned to the feeder from which they were picked up

after measurement.

⑪ The production management system is provided which performs “prevention of a

component placement error” that prevents a component from being placed at a wrong

position due to a feeder-setting mistake, quality control operation such as the “traceability”

function, “improvement of the workability of preparations,” and “management of the

number of remaining components.”

Machine stability at installation

① A “Super Foot,” which is not easily affected by the floor condition, is provided as an

option.

Versatility

① Regarding the VCS lighting to be used for component recognition, the type (axial falling,

side, downward, or transmission) and the wavelength (color) can be switched. Fine

lighting control can also be exerted. Accordingly, the recognizing capacity of QFP, BGA,

and FBGA and the applicability to odd-shape components have been improved. The

operator can select lighting matched to each component.

② A high-resolution camera can be added thereto as an option, in addition to a standard

component recognition camera (maximum component size = is 50 mm×150 mm or □74

mm).

③ As a lighting unit that permits light quantity adjustment under software control is used,

resulted in enhancing both recognizing the marks on the flexible PWBs and the same via

the pattern matching function. The function of recognizing the area marks also made it

possible to place a multiple number of components upon a set of mark corrections.

④ A bad mark indicating a defective circuit can be detected with an OCC or a dedicated bad

mark reader (option). Moreover, the recognition time can be reduced with "Extension bad

mark" function that can freely set the mark position.

⑤ The components can be picked up and placed under a certain amount of load by adopting

a load calibration stage (load cell) and a load control nozzle. (Option)

⑥ The 3 bank specifications of “Mechanical feeder bank”, “Electric feeder bank”, and

“Mechanical/electric combined feeder bank (for overall change specification only)” are

prepared. The same mechanical feeder or overall change table cart as the existing

machine can be used continuously, and the existing tape feeder, bulk feeder, and stick

feeder can be used.

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⑦ Regarding the component verification system (CVS) to check the resistance value,

electrostatic capacity, polarity, etc. of the component before production, a new type is

prepared. It can check a minute component such as a 0402 component, and can check

up to six components at the same time if their size is larger than or equal to that of a 1005

component. This feature shortens the checking time.

High Flexibility

① Program data created with a conventional CX, FX or KE-series mounter can be loaded to

these mounters.

② Combination with the production support system allows you to create a production line

including an existing mounter model and to create a production program for the entire line

with the client side of production support system.

③ An idle transport can be operated at a state of freeing the servomotors for heads and

client X/Y axis.

Operability

① Displaying the graphics in rich facilitated an ease of operating the data inputs

② Key operations can be made easier by using a touch panel.

③ Provided with an option of feeder position indicator (FPI), the stocked components run out

or warns that the number of the remaining components is below the regulated number

with lighting the corresponding LED. This feature indicates which feeder is to be

replaced. (Option)

④ In addition to display the language (English, Japanese and Chinese) the display can be

switched in real time.

⑤ Installing a USB port permits using a memory unit such as USB flash memory.

This allows you to move a production program more easily.

⑥ The database sharing with two or more machines becomes possible by enabling the

external PC to edit the "Component database" that recorded data for the sizes of

components and the vision recognition data.

High Maintainability

① The maintainability has been enhanced by displaying the screens of pick-up frequencies

per nozzle and of X/Y axis traveling distances to call a checking time, in addition to the

hour meter (energized hours).

② Protecting the passwords has hierarchically stratified the maintenance levels to increase

a degree of freedom in setting the machines.

③ A head filter is installed in the upper part of the head to facilitate replacement.

Response to the safety standards

① The machine marked with Europe CE directive is added to the line-up.

Environment and energy saving

① Power consumption has been reduced by 25% by adopting AC servomotor and ball screw

control for the axis control compared with the former machine. The energy efficiency has been

thus improved. (Compared with KE-2080)