KE-3010_SPE_EN - 第9页
- 4 - ⑦ Regarding the component verification system (CV S) to check the resistan ce value, electrostatic capaci ty , polarity , etc. of the component before production, a n ew type is prepared. It can chec k a minute com…
- 3 -
④ When you select the high-density component placement function (Pick-up Position
Preference mode), the mounter can pick up the center of a component correctly to
prevent the tip of a nozzle from being in contact with the adjacent component when
components are already placed in the limited area.
⑤ A high-resolution (260,000 pulses/rotation) AC servomotor, although it is very small: □ 15
mm, is attached on all theta axes to improve the component placement accuracy.
⑥ Use of a vacuum pump greatly improves the stability of air supply available when the
machine picks up a component.
⑦ By attaching an ionizer to the ceiling of the machine, the ion in the machine is well
balanced and static electricity in PWBs or SMT components is removed at high speed.
⑧ A stable pick-up is achieved by improving a pick-up position accuracy with an automatic
pick-up position correction function for electric tape feeders.
⑨ For components fed by a shuttle of a matrix tray changer (MTC), such defective
components as crocked legs and the like can also be collected automatically into the
original trays
⑩ As process of component measurement operation performed while Component data is
being created, components are returned to the feeder from which they were picked up
after measurement.
⑪ The production management system is provided which performs “prevention of a
component placement error” that prevents a component from being placed at a wrong
position due to a feeder-setting mistake, quality control operation such as the “traceability”
function, “improvement of the workability of preparations,” and “management of the
number of remaining components.”
Machine stability at installation
① A “Super Foot,” which is not easily affected by the floor condition, is provided as an
option.
Versatility
① Regarding the VCS lighting to be used for component recognition, the type (axial falling,
side, downward, or transmission) and the wavelength (color) can be switched. Fine
lighting control can also be exerted. Accordingly, the recognizing capacity of QFP, BGA,
and FBGA and the applicability to odd-shape components have been improved. The
operator can select lighting matched to each component.
② A high-resolution camera can be added thereto as an option, in addition to a standard
component recognition camera (maximum component size = is 50 mm×150 mm or □74
mm).
③ As a lighting unit that permits light quantity adjustment under software control is used,
resulted in enhancing both recognizing the marks on the flexible PWBs and the same via
the pattern matching function. The function of recognizing the area marks also made it
possible to place a multiple number of components upon a set of mark corrections.
④ A bad mark indicating a defective circuit can be detected with an OCC or a dedicated bad
mark reader (option). Moreover, the recognition time can be reduced with "Extension bad
mark" function that can freely set the mark position.
⑤ The components can be picked up and placed under a certain amount of load by adopting
a load calibration stage (load cell) and a load control nozzle. (Option)
⑥ The 3 bank specifications of “Mechanical feeder bank”, “Electric feeder bank”, and
“Mechanical/electric combined feeder bank (for overall change specification only)” are
prepared. The same mechanical feeder or overall change table cart as the existing
machine can be used continuously, and the existing tape feeder, bulk feeder, and stick
feeder can be used.
- 4 -
⑦ Regarding the component verification system (CVS) to check the resistance value,
electrostatic capacity, polarity, etc. of the component before production, a new type is
prepared. It can check a minute component such as a 0402 component, and can check
up to six components at the same time if their size is larger than or equal to that of a 1005
component. This feature shortens the checking time.
High Flexibility
① Program data created with a conventional CX, FX or KE-series mounter can be loaded to
these mounters.
② Combination with the production support system allows you to create a production line
including an existing mounter model and to create a production program for the entire line
with the client side of production support system.
③ An idle transport can be operated at a state of freeing the servomotors for heads and
client X/Y axis.
Operability
① Displaying the graphics in rich facilitated an ease of operating the data inputs
② Key operations can be made easier by using a touch panel.
③ Provided with an option of feeder position indicator (FPI), the stocked components run out
or warns that the number of the remaining components is below the regulated number
with lighting the corresponding LED. This feature indicates which feeder is to be
replaced. (Option)
④ In addition to display the language (English, Japanese and Chinese) the display can be
switched in real time.
⑤ Installing a USB port permits using a memory unit such as USB flash memory.
This allows you to move a production program more easily.
⑥ The database sharing with two or more machines becomes possible by enabling the
external PC to edit the "Component database" that recorded data for the sizes of
components and the vision recognition data.
High Maintainability
① The maintainability has been enhanced by displaying the screens of pick-up frequencies
per nozzle and of X/Y axis traveling distances to call a checking time, in addition to the
hour meter (energized hours).
② Protecting the passwords has hierarchically stratified the maintenance levels to increase
a degree of freedom in setting the machines.
③ A head filter is installed in the upper part of the head to facilitate replacement.
Response to the safety standards
① The machine marked with Europe CE directive is added to the line-up.
Environment and energy saving
① Power consumption has been reduced by 25% by adopting AC servomotor and ball screw
control for the axis control compared with the former machine. The energy efficiency has been
thus improved. (Compared with KE-2080)
- 5 -
3.
System Configuration Table
○: Equipped as standard ●: Option -: No setting
Machine style
KE-3010 KE-3020V KE-3020VR
Basic configuration
Head unit
○
○
○
Laser recognition head (LNC60)
○*11
○*11
○*11
Laser recognition head (LNC61)/Placement monitor
●*1*12
-
-
Laser recognition head (LNC62)/Placement monitor
-
●*1*12
●*1*12
IC head (CDS)
-
○
-
IC head (FMLA)
-
-
○
Offset collection camera (OCC L)
○
○
○
Offset collection camera (OCC R)
-
○
○
Height measuring unit (HMS)
○
○
○
Bad mark reader (BMR)
●*1
●*1
●*1
Multi-code reader
●*1
●*1
●*1
Vision recognition unit
●*1
○
○
MNVC
●*1 *2
○
○
Component recognition camera
（
VCS
）
●*1 *2
○
○
Standard camera
●*1
○
○
High-resolution camera
●*1
●*1
●*1
Power supply unit
○
○
○
Emergency stop button
○
○
○
ATX power supply (with UPS function)
○
○
○
Electrical leakage breaker
●*1
●*1
●*1
I/O control unit
○
○
○
Motor control unit
○
○
○
X-Y control unit
○
○
○
Interior/exterior finish and equipment
○
○
○
Signal light (with buzzer)
○
○
○
Mini signal light
●*1
●*1
●*1
Super foot
●*1
●*1
●*1
Caster
●*1 *3
●*1 *3
●*1 *3
Pneumatic device piping system
○
○
○
Air regulator
○
○
○
Vacuum pump
○
○
○
Main line filter
-
-
-
PWB conveyor unit
○
○
○
Placement station
○
○
○
Shape reference
○
○
○
Pin reference
●*1 *4
●*1 *4
●*1 *4
Auto PWB width adjustment unit
●*1
●*1
●*1
L-Wide PWB
●*1 *5
●*1 *5
●*1 *5
Longer-sized board
●*1
●*1
●*1
Light for recognizing solder
●*1
●*1
●*1
Component quantity management
●*1
●*1
●*1
Operation system
○
○
○
Liquid crystal display (with touch panel)
○
○
○
Mouse
○
○
○
Keyboard
○
○
○
SSD
○
○
○
LAN port Ethernet
○
○
○
USB port
○
○
○
Rear-side operation unit
●*1
●*1
●*1