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User Manual S-23 HM 1 Introduction Software Version SR.405.xx 05/99 Issue 1.1 General 17 1 Introduction 1.1 Gen eral This User M anual contains ins tructi ons on how to 1 –o p e r a t e , –s e t u p , – maintain and ser …

Index of figures User Manual S-23 HM

05/99 Issue

Fig. 9.1 - 1 Contents of the help system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342

Fig. 9.1 - 2 Example: Topic area "Help About Help" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

Fig. 9.1 - 3 Example: Help on the current view "Empty Tracks" . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344

Fig. 9.1 - 4 Example: Help on the topic "Refilling Empty Tracks - Manually". . . . . . . . . . . . . . . . . . . 345

Fig. 9.1 - 5 Information on the station computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347

Fig. 9.1 - 6 Example: Help on the "Display errors" icon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

Fig. 9.1 - 7 "Help Topics" window (Index) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

Fig. 9.1 - 8 "Help Topics" window (Find) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352

Fig. 10.2 - 1 8 mm S II module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354

Fig. 10.2 - 2 12/16 mm S module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355

Fig. 10.2 - 3 24/32 mm S module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356

Fig. 10.2 - 4 Linear vibratory feeder, type 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357

Fig. 10.2 - 5 Bulk case feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358

Fig. 10.3 - 1 Inserting 30 or 45 mm wide feeder modules on the component table. . . . . . . . . . . . . . . 360

Fig. 10.4 - 1 Component table and tape container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361

Fig. 10.5 - 1 Used tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362

Fig. 10.5 - 2 Inserting the tape into the tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

Fig. 10.5 - 3 Used tape container in the component changeover table, withdrawable . . . . . . . . . . . . 364

Fig. 10.6 - 1 Safety instructions for the mobile component table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365

Fig. 10.6 - 2 Undocking the mobile component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366

Fig. 11.1 - 1 Nozzle changer overview - revolver head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370

Fig. 11.1 - 2 Magazine and nozzle garages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

Fig. 11.1 - 3 Nozzle changer - position detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374

Fig. 11.2 - 1 Component barcode reader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375

Fig. 11.2 - 2 Set-up check with barcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377

Fig. 11.3 - 1 Structure of the dual conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379

Fig. 11.4 - 1 Feeder position recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383

Fig. 11.5 - 1 Machine option: PCB data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384

Fig. 12.1 - 1 Connection of ISDN router to the local SIPLACE-LAN . . . . . . . . . . . . . . . . . . . . . . . . . . 390

Fig. 12.1 - 2 Connection to the customer’s site LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391

Fig. 12.2 - 1 Overall structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392

Fig. 12.2 - 2 "GEM-Defaults" window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395

Fig. 12.2 - 3 "GEM/SECS parameters" window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397

Fig. 12.2 - 4 "State" view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401

Fig. 12.2 - 5 "Placement program" view" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404

Fig. 12.2 - 6 "Messages" view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405

User Manual S-23 HM 1 Introduction

Software Version SR.405.xx 05/99 Issue 1.1 General

1 Introduction

1.1 General

This User Manual contains instructions on how to 1

–operate,

–set up,

– maintain and service your automatic placement system.

The header of each chapter contains the 1

– release and

– software version

to which this manual applies. 1

If you have any further questions concerning this manual or if you would like additional information

on a particular topic, please get in touch with your local Siemens dealer or contact us directly at:1

Siemens AG

PL EA 1 V MC

Rupert-Mayer-Str. 44

D-81359 Munich 1

1.2 Structure of the User Manual

This User Manual is made up of the following chapters: 1

Introduction 1

The introduction contains an overview of the structure of this User Manual and the technical data

for the automatic placement system. It also contains notes on setting up the placement system,

an overview of the different modules and a description the functions of individual modules. 1

Operational safety 1

This chapter covers all safety-related matters. It includes, for example, conventions for the use of

safety instructions in this manual and rules to ensure safe operation of the placement system. The

safety equipment and safety circuits are described in detail. The chapter also contains important

1 Introduction User Manual S-23 HM

1.2 Structure of the User Manual Software Version SR.405.xx 05/99 Issue

information on the placement system’s energy state, which is needed for servicing and mainte-

nance work. 1

Introductory notes and basic terms 1

The automatic placement system’s controls and user interface are described in this chapter. Illus-

trations and flow charts are used to explain the structure of the user interface. 1

Placement functions 1

This chapter provides information on setting up the placement system. One section classifies the

various errors that can occur and describes the individual menus. In the "feeder modules" section

you will learn how to prepare the components and set up and check feeder modules. 1

Single functions 1

This chapter explains the individual gantry, placement head and PCB conveyor functions. After

reading this chapter, you will be able to test the operating statuses of these modules and analyze

errors that occur. 1

Vision functions 1

The functions and technical data of the PCB and component vision systems are described in this

chapter, which also contains a comprehensive description of the menus for optical PCB and com-

ponent centering and the vision parameters. 1

What to do when ... 1

Pass this chapter on to your machine operators. It contains valuable tips and tricks gained from

experience. For example, you will learn how to minimize downtimes by taking preventive action.1

Error information and diagnostics 1

This chapter contains basic instructions on how to use the information provided by the error diag-

nosis system, which also enables you to enter and save your own notes on errors that have oc-

curred. The menu-driven diagnosis system is a valuable aid to trouble-shooting and error

analysis. 1

On-line help 1

This chapter explains how to use the on-line help system. 1

Component handling 1

In this chapter you will find information concerning the feeder modules and the components they

can be used to insert. 1