Maintenance Schedule保养计划
Page 10 Vision XP+ V AC / XP + / XP / XS 2 Mainte nance 2.3 Main tenance S chedule Service Instructions V ersion 1.3 2.3 Maintenance Schedule Specifi ed cycles and times ma y vary dependi ng upon throughput and the types…
Page 10 Vision XP+ VAC / XP+ / XP / XS
2 Maintenance
2.3 Maintenance Schedule
Service Instructions
Version 1.3
2.3 Maintenance Schedule
Specified cycles and times may vary depending upon throughput and the
types of materials processed in the system. The specified times are based
upon empirical values for 3-shift operation.
Under certain circumstances, specified maintenance intervals must be
adapted to prevailing conditions by the operator (production volumes,
number of shifts etc.)
2.3.1 Maintenance Schedule Nitro
!
Note!
To ensure that equipment is gas tight after maintenance or repair work, a
residual oxygen measurement should be made.
Sector Maintenance task
(inspection, cleaning
and replacement of
parts if necessary)
Daily
Weekly
Fortnightly
Monthly
Quarterly
Semiannually
Annually
Inspection Time
Maintenance Time
Replacement
Recommende
d Parts and
Materials
Process chamber Interior cleaning x 2 min 30 min Oven cleaner
Vacuum
cleaner
Cleaning of guide
rails
x 1 min 5 min Oven cleaner
Inspection of
curtains,
replacement if
necessary
x 1 min 30 min Oven cleaner
Chamber seal
cleaning
x 1 min 5 min 1 h
appropriate
cleaning
agent
Cleaning / lubrica-
tion PCB and CBS
spindles at the inlet
and the outlet as
well as the oven sta-
tion
x 1 min. 1 h. Oven clean-
er,
Chain oil
Check spindle nut
for „clearance“
x 1 min.
Vacuum chamber Sensors x 1 min.
Vacuum pump Check the fill level x 1 min. 1 min Oil
Pump station, main-
tenance acc. to ma-
ufacturer
x 1 min. For further information see the
manufacturer´s description
Vision XP+ VAC / XP+ / XP / XS Page 11
2 Maintenance
2.3 Maintenance Schedule
Service Instructions
Version 1.3
Cooling tract /
Condensate trap
Cleaning of cooler /
agglomerator
x 2 min If
necessary
2 min Cooler /
agglomerator
Cleaning of fan
impellers
x 1 min If
necessary
10 min
10 min Fan Impeller
Empty condensate
bottle, change
(only VXS)
x 1 min 2 min 2 min condensate
bottle
Replacement of fine
filter as the need
arises
x 2 min 5 min Fine filter
Cooling zone 1
(VXP)
Cleaning cooling
zone 1
x 1 min If
necessary
2 min
Inlet Inspection of inlet
filter, cleaning if
necessary
x 1 min If
necessary
2 min
Inlet exhaust Inspection of
container,
connecting pieces
and throttle cleaning
if necessary
x 1 min If
necessary
5 min
Outlet Inspection of outlet
filter, cleaning if
necessary
x 1 min If
necessary
2 min
Outlet exhaust Inspection of
container,
connecting pieces
and throttle valve
cleaning if
necessary
x 1 min If
necessary
5 min
Modulare
Residue System
(MRS)
(Only VXS)
MRS-tank refill x 1 min. 2 min Medium Gas
WashClean
Exchange filter x 3 min. 5 min Filter
Clean the cooler and
the agglomerator‘s
x 10 min. 5 mn
Pyrolysis Replacement of
granulate, seals
x 2 h Granulate,
seals
Gas take-off point Cleaning of gas
take-off point
x 1 min 5 min Hex key,
Cleaning rag
Sector Maintenance task
(inspection, cleaning
and replacement of
parts if necessary)
Daily
Weekly
Fortnightly
Monthly
Quarterly
Semiannually
Annually
Inspection Time
Maintenance Time
Replacement
Recommende
d Parts and
Materials
Page 12 Vision XP+ VAC / XP+ / XP / XS
2 Maintenance
2.3 Maintenance Schedule
Service Instructions
Version 1.3
Tab. 2-1 Maintenance Schedule Nitro
Analyzer Pre-filter exchange x indicat
ed
5 min Activated
carbon filter
Activated carbon
exchange
x indicat
ed
5 min Activated
carbon
Conveyor system Inspection of chain
oil fill level
x 1 min 2 min Chain oil
Inspection of chain
tension
x 10 min 30 min
if
necessary
Chain oil
Felt pad checking if
necessary exchange
x 1 min 3 min Felt
Sensors checking x 1 min 2 min
water tank Inspection of water
tank fill level if
necessary refill
x 1 min If
necessary
3 min
water,
antifreeze
Control cabinets Vacuuming and
cleaning
x 10 min Vacuum
cleaner
Fan covers Vacuuming and
cleaning
x 2 min 5 min Vacuum
cleaner
Complete system Electrical safety
check by safety
specialist
x 2 h
Complete
maintenance check
by Rehm Thermal
Systems
x 8 h Due to wear
Sector Maintenance task
(inspection, cleaning
and replacement of
parts if necessary)
Daily
Weekly
Fortnightly
Monthly
Quarterly
Semiannually
Annually
Inspection Time
Maintenance Time
Replacement
Recommende
d Parts and
Materials