00195376-05_SM_D1_D1i_D2_D2i_EN

Titl e P age SIPLACE D1/D1i/D2/D2i Service Manual Edition 11/2013 EN

Titl

age

SIPLACE D1/D1i/D2/D2i

Service Manual

Edition 11/2013 EN

All names identified by ® are registered trademarks of ASM Assembly Systems GmbH & Co. KG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be

precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary

connections are included in subsequent editions.

ASM Assembly Systems GmbH & Co. KG

Rupert-Mayer-Strasse 44

81379 München

Germany

Item no.: 00195376-05

www.siplace.com Printed by ASM Assembly Systems

Contents

Service Manual SIPLACE D1/D1i/D2/D2i 3

Table of Contents

1 Introduction 9

1.1 Module Description 9

1.1.1 Serial Number of D1/D2 Module 9

1.1.2 Environmentally-Friendly Disposal of Materials and Components 9

1.1.3 Use of Original SIPLACE Accessories and Spare Parts 9

1.2 Key Information 10

1.2.1 Information About This Service Manual (Customer Version) 10

1.2.2 Validity of Document 10

1.2.3 Release History 10

1.2.4 SIPLACE on the World Wide Web (WWW) 10

1.2.5 Abbreviations 11

1.3 Staff Qualifications and Training 11

2 Operational Safety 13

2.1 Safety Instructions 13

2.1.1 Conventions for the use of safety instructions 13

2.1.2 Safety Instructions for Working with Strong Magnetic Fields14

2.1.3 Safety Instructions for the Power Supply 14

2.1.4 Safety Instructions for the Compressed Air Supply 15

2.1.5 Safety Instructions for Work on the Cutting Device 15

2.2 Preparatory Work... 15

3 Overview 19

3.1 D-Series - General 19

3.1.1 SIPLACE D1 19

3.1.2 SIPLACE D2 19

3.1.3 SIPLACE D3 20

3.1.4 SIPLACE D4 20

3.2 Electrical System 21

3.2.1 Axis Unit 22

3.2.2 Computer Unit 23

3.2.3 Power Supply Unit 24

3.2.3.1 Supply Voltages 24

3.2.3.2 Position of Protective Contactor Combination and Service Socket 25

3.2.3.3 EMERGENCY STOP Loop and Signaling Circuit 26

3.3 Gantries 29

3.3.1 Parts Overview 31

3.3.2 Overview of Boards 33

3.4 Modular PCB Conveyor System 34

3.5 DLM3 Collect&Place Head 35

3.5.1 Back Part, Complete 35

3.5.2 Star, Fitted 36

3.5.3 Front Part, Complete 36

3.5.4 Intermediate Distributor 37

3.5.5 Component Cameras 37

3.5.5.1 Component Camera Type 28 – 18 x 18 – [03014449-xx] 37

3.5.5.2 Component Camera Type 29 – 27 x 27 – [03018637-xx] 37

3.5.6 Overview of Settings 38

3.6 Pick&Place Head 39

3.7 Cutter 41

3.8 Changeover Table 42

3.8.1 Parts Overview 43