00195376-05_SM_D1_D1i_D2_D2i_EN - 第121页
Service Work 4.4.6 Replacing the DP Rocker C&P6/12 Head Service Manual SIPLACE D1/D1i/D2/D2i 121 4.4.6 4 . 4 . 6 R e p la c in g t h e D P R o c k e r Replacing the DP Rocker The swivel-in rocker of the DP s tation h…
Service Work
C&P6/12 Head 4.4.5 Replacing the Turning Station (D Series) [00341780-xx]
120 Service Manual SIPLACE D1/D1i/D2/D2i
See also
6.5.2 PCB Boards on the 6/12 C&P Head [ ➙ 233]
4.4.5
4.4.5 Replacing the Turning Station (D Series) [00341780-xx]
Replacing the Turning Station (D Series) [00341780-xx]
Removal/Installation
Connectors Description
X1, 40-pole Connected to plug X14 on the head board
▪ Voltage supply, tacho and track signals for the Z axis drive
▪ Signal from light barrier "Z axis in top position"
▪ Signal from light barrier "Z axis in bottom position" (sensor stop signal)
▪ Control signal for the air blast valve
▪ Supply voltage +5 VDC, ±15 VDC
▪ Reference point signal for the DP axis
▪ Track signals for the DP axis
X2, 40-pole Connected to plug X13 of the gantry head distributor
▪ Voltage supply and track signals for the star axis drive
▪ Reference point for the star axis
▪ Analog air blast pressure value
▪ Supply voltages +5 VDC, ±15 VDC, +24 VDC
X3, 10-pole Connection for the Z motor and Z tacho signal (Tacho signal is not use on the HF
machine)
X4, 10-pole Connection for the Z axis track signals
X5, 10-pole Connection for the star motor
X6, 6-pole Connection for the air blast valve
X7, 10-pole Connection for the DP axis track signals
X10, 10-pole Connection for the "Z axis up" signal (positioning unit)
X11, 8-pole Connection for the light barrier "Z axis down" signal (sensor stop signal)
X12, 10-pole Connection for the star axis track signals
X13, 10-pole Test connection for the Z axis track signals
X14, 10-pole not used
X15, 10-pole Test connection for the star axis track signals
X16, 10-pole Test connection for the DP axis track signals
Legend
1. Turning station
2. Fastening screw for turning station
NOTICE! The head does not need to be re-
moved when dismantling the turning station.
► Switch off the machine and secure it to prevent unau-
thorized reactivation.
► Open the strain relief at the gantry head distributor.
► Disconnect the motor cable and flat ribbon cable from
the sockets on the gantry head distributor.
1
2
Service Work
4.4.6 Replacing the DP Rocker C&P6/12 Head
Service Manual SIPLACE D1/D1i/D2/D2i 121
4.4.6
4.4.6 Replacing the DP Rocker
Replacing the DP Rocker
The swivel-in rocker of the DP station has been fitted with 2 cones from version 7 onwards. The DP sta-
tion [00320041-05] can be upgraded to accommodate this improvement by simply replacing the old part.
Tools and Equipment
▪ Standard tool
▪ Retrofit assembly for rocker [03063649S01]
▪ Belt tensioning device for DP station
Removal
► Loosen the screw fastening the turning station (2).
► Carefully lever the turning station (1) backwards, off
the locating pins and gently pull it (1) out.
► Make sure that the contact surfaces on the turning
station and back part (3) are clean.
► Insert the turning station holes (1) onto the parallel
pins.
► Carefully push the turning station towards the front
part until it reaches the stop.
► Move the C&P head to a suitable position. (Move the
X/Y gantry axes so that you can easily access the
turning station.)
► Fasten the turning station with the screw provided (2).
► Plug the cable into the slots on the gantry head dis-
tributor. Make sure the cables are run correctly.
► Fasten the strain relief at the gantry head distributor.
► Switch the machine on and start it up.
► Use the SITEST program to run a function test.
3
1
2
► Carefully disconnect the toothed belt from the motor
toothed wheel.
► Loosen the two screwed fittings on the rocker arm.
NOTICE! The rocker arm is located under the
drive arm (3). The drive arm is fixed to the rocker arm with
the two screws (1).
► Swing the rocker armon the motor to one side and re-
move the rocker arm with drive wheel (2) from the
swivel-in ball bearing.
Service Work
C&P6/12 Head 4.4.7 Replacing the Toothed Belt for the DLM Turning Station (from version 07)
122 Service Manual SIPLACE D1/D1i/D2/D2i
Installation
4.4.7
4.4.7 Replacing the Toothed Belt for the DLM Turning Station (from version 07) [00320041-xx]
Replacing the Toothed Belt for the DLM Turning Station (from version 07) [00320041-
xx]
The adjacent diagram shows a comparison of the spring
mechanism on the DP rocker with version 5 (1) and ver-
sion 7 (2) plus 2 cones.
► Fit the drive arm (3) with drive wheel back on the
swivel-in ball bearing.
► Swivel the rocker arm on the motor back and refit the
M2x3.5 screws.
► See also "4.4.7 Replacing the Toothed Belt for the
DLM Turning Station (from version 07) [00320041-
xx]" [ ➙ 122] for the following tasks.
► Place the belt back on the drive wheel and pull it over
the motor toothed wheel.
► Fit the belt tensioning device for the DP station.
► Tighten the two screws.
NOTICE! When replacing the DP rocker, you
also need to replace the drive toothed belt.
The version 7 DP station with new rocker should be avail-
able from early 2009 onwards.
NOTICE
The version 7 turning station should be available from early/mid 2009.