00195376-05_SM_D1_D1i_D2_D2i_EN - 第185页

Service Work 4.8.2 Replacing the Articulated Joint on the Short-Stroke C ylin der [03000518-xx] Cutter Service Manual SIPLACE D1/D1i/D2/D2i 185 Legend 1. Articulated joint on th e short-stroke c ylinder 2. Fastening scre…

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Service Work
Cutter 4.8.1 Replacing the Cutter [03041953]
184 Service Manual SIPLACE D1/D1i/D2/D2i
4.8
4.8 Cutter
Cutter
4.8.1
4.8.1 Replacing the Cutter [03041953]
Replacing the Cutter [03041953]
Removal/Installation
4.8.2
4.8.2 Replacing the Articulated Joint on the Short-Stroke Cylinder [03000518-xx]
Replacing the Articulated Joint on the Short-Stroke Cylinder [03000518-xx]
Removal
Move the relevant component trolley out of the ma-
chine.
Switch off the machine.
Dismantle the bumper for the changeover table (2 x
screws each on left and right).
Dismantle the empty tape duct (1). To do this, loosen
the 4 fitting screws for the empty tape duct, from
above.
Dismantle the waste slide (3). To do this, loosen the
4 corresponding fitting screws, from below.
Disconnect or unscrew all leads to the tape cutter (3)
(CAN, 2x compressed air, voltage supply). Open the
cable duct to do this.
Loosen the 4 fitting screws for the tape cutter, from
below.
Lift the tape cutter upwards and out.
CAUTION! Heavy machine part!
To fit the tape cutter again, follow the above instruc-
tions in the reverse order.
Dismantle the empty tape duct.
Dismantle the component trolley feed device, the two
bumpers for the component trolley (on the left and
right) and the cutter.
Loosen the cover plate (2).
Open the cable duct (3) and remove all cables.
Remove the cover plate (1).
Remove the caps (4) on the fastening screws.
Service Work
4.8.2 Replacing the Articulated Joint on the Short-Stroke Cylinder [03000518-xx] Cutter
Service Manual SIPLACE D1/D1i/D2/D2i 185
Legend
1. Articulated joint on the short-stroke cylinder
2. Fastening screw on the moveable blade (under the
cover flap)
Loosen the screw (2) holding the moveable blade.
CAUTION! Risk of injury!
There is a risk of injuring yourself on the cutting edges of
the blades.
Use a permanent marker to mark the exact installa-
tion position of the proximity switch (1) on the short-
stroke cylinder. Mark the hoses.
Loosen the screws fastening the two inductive prox-
imity switches (1) to the short-stroke cylinder.
Remove the compressed air connections (2) on the
short-stroke cylinder.
Remove the two screws (3) holding the short-stroke
cylinder.
Pull the short-stroke cylinder (4) and the articulated
joint screwed into it (5) out of the cutter set (6).
Unscrew the articulated joint (1) from the cylinder.
NOTICE! The threaded pin is secured with Loc-
tite no 241. You will need somewhat more strength than
usual to loosen it.
Apply a small amount of Loctite no. 241 to the thread
(2) of the new joint.
Screw the articulated joint (1) into the short-stroke
cylinder.
Turn the articulated joint into the installation position
(3). Once the cylinder is installed, the slot in the
moveable blade prevents the articulated joint from
turning.
1
2
1
6
5
4
3
2
1
4
3
2
Service Work
Cutter 4.8.3 Replacing the Control Unit [03006411]
186 Service Manual SIPLACE D1/D1i/D2/D2i
Installation
4.8.3
4.8.3 Replacing the Control Unit [03006411]
Replacing the Control Unit [03006411]
Removal/Installation
Install the proximity switch (1) precisely in the position
you marked with the permanent marker.
Insert the prepared cylinder into the cutter, with the
correct rotary position of the articulated joint (2) i.e.
the joint axes must be vertical.
Fasten the cylinder in this position, with the 2 screws
provided (3).
Connect the compressed air hoses to the cylinder in
the correct allocation.
Check the gap between the leading edge of the tape
deflector and the "empty-tape baffle, inside".
Check the switching points of the proximity switches.
1
3
2
NOTICE
If the tapes are not cut correctly, even though the switching points have been set properly and
the short-stroke cylinder has been exchanged - complete with the one-way restrictor - the cause
of the problem may be:
Incorrect compressed air level
Leaking compressed air connection or Y-socket union
Legend
1. Control unit under the cover
Dismantle the waste slide.
Remove the cover (1) from the control unit.
1