00195376-05_SM_D1_D1i_D2_D2i_EN - 第234页

Settings Collect&Place Head 6.5.4 Setting the Resolution on the Star Axis 234 Service Manual SIPLACE D1/D1i/D2/D2i 6.5.4 6 . 5 . 4 S e t t in g t h e R e s o lu t io n o n t h e S t a r A x is Setting the Resoluti on…

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Settings
6.5.2 PCB Boards on the 6/12 C&P Head Collect&Place Head
Service Manual SIPLACE D1/D1i/D2/D2i 233
6.5.2
6.5.2 PCB Boards on the 6/12 C&P Head
PCB Boards on the 6/12 C&P Head
See also
4.4.4 Replacing the Intermediate Distributor [ ➙ 119]
6.2.3.1 Gantry Head Distributor [ ➙ 207]
6.5.3
6.5.3 Overview of Settings on the C&P6/12
Overview of Settings on the C&P6/12
► To continue calibration with manual handling, select
the four consecutive menus in Section Positions (1)
and the two menu items in the Section Mapping (2).
Description Tools and equipment Values
Mount the star onto the motor
shaft of the star motor
Adjust with the power pack and
star zero point gauge
Check the magnetic neutral posi-
tion in SITEST
(max. deviation 95 digits)
Determine zero point correction
for the star.
Gauge for zero point correction /
SITEST
Enter result of zero point correc-
tion with SITEST
--> enter positions.
Switch position on star motor
(resolution of track signals 10 -
25)
none HF/X/D machines at"6.5.4 Set-
ting the Resolution on the Star
Axis" [ ➙ 234]25
DP axis incremental encoder ad-
justment to the glass scale (seg-
ment)
Test probe 1.4 - 1.6 mm Distance 1.5 mm.
Adjustment mechanical position
of valve positioning drives
Distance gauge 0.2 mm or ad-
justment plunger
0.2 mm distance plunger to the
valve frame
Light barrier Z axis down Test probe 1.0 mm Distance 1.0 mm.
Clamping device on Z belt --- Tension jack must lie on the belt
teeth at the top and bottom.
Belt tension of the Z axis Belt tension measurement de-
vice
Belt tension 280 +/- 5 Hz
Z axis top stop Gauge for Z axis end stopper -
star gauge [03019865-xx]
Correct position is necessary to
determine the zero point correc-
tion.
Air blast tubes on the star Check with your eyes Check the distance between in-
cremental encoder and air blast
tubes.
Adjustment of air blast supply Feeler gauge Air blast tubes should be approx.
0.7 mm over the frame of the cir-
cular arc guide
Settings
Collect&Place Head 6.5.4 Setting the Resolution on the Star Axis
234 Service Manual SIPLACE D1/D1i/D2/D2i
6.5.4
6.5.4 Setting the Resolution on the Star Axis
Setting the Resolution on the Star Axis
6.5.5
6.5.5 Setting the Digital Rotary Encoder for the DP Axis
Setting the Digital Rotary Encoder for the DP Axis
▪ Remove sleeve 1 and insert the Star zero point gauge, in order to mechanically fix the Star.
▪ Now, remove sleeve 4 or the sleeve 2 for the 6 segment C&P head as well and align the transducer.
▪ With the help of a parallel pin, set the rotary transducer of the DP - axis to 1.5 mm, parallel to the
glass pane of the segments.
Adjustment of air blast placement Compressed air testing device 150 mbar on open 9x4 nozzle
Air blast setting on reject circuit Compressed air testing device250 mbar
Belt tension setting for drive belt
replacement
DP belt adjustment aid Achieved with spring tension of
tool
Description Tools and equipment Values
Setting the Resolution on the Star Axis
Legend
1. The switch for the star axis resolution is directly be-
neath the C&P head on the star motor.
► Check the setting of this switch (1).
NOTICE! Only set the switch if the machine
power is off.
▪ HS-60, HS-50, S-27 HM, S-25 HM, S23 HM: Switch
position 10
▪ D, HF/HF3 and X machines: Switch position 25
NOTICE
Make sure that a 1.4 mm test probe can be easily passed through and that a probe with 1.6 mm
can not be passed through.
Settings
6.5.6 Setting the Z axis Belt Tension Collect&Place Head
Service Manual SIPLACE D1/D1i/D2/D2i 235
6.5.6
6.5.6 Setting the Z axis Belt Tension
Setting the Z axis Belt Tension
6.5.7
6.5.7 Adjusting the Stop for the Z Axis
Adjusting the Stop for the Z Axis
6.5.7.1
6.5.7.1 Tools and Equipment
Tools and Equipment
6.5.7.2
6.5.7.2 General
General
From software version 601.01 onwards, during the reference run, the Z axis moves into the star position
with +/-6250/6750 digits downwards or up into the crank, to determine the Z axis zero point correction
factor. The prerequisite for this is the correct setting of the upper end position stop of the Z axis. This
ensures that the Z axis is in the center of the raceway and that the Z axis zero point can be correctly
determined.
Preconditions:
Before you begin adjustment work, check the belt tension and the correct installation of the belt lock at
the Z axis.
Measurement point for belt tension
NOTICE! The measurement point on the meas-
urement head should be in the middle, between two de-
flection pulleys.The measurement head should be kept at
a distance of maximum 2 - 3 mm from the toothed belt.
Legend
1. Measurement point for the belt tension
► Hold the measuring head of the belt tension measur-
ing device in front of the toothed belt (1) .
► Strike the toothed belt, to reach a stimulation of vibra-
tion of the open ended toothed belt.
► If the belt tension frequency does not match the value
280 Hz ±10 Hz, tension or relax the belt via the drive
motor fastening.
► Repeat these instructions until the belt tension is cor-
rect.
Gauge for Z end stopper
▪ Set of DIN 911 Allen keys
▪ Gauge for Z axis end stopper - star gauge
[03019865-xx]