00195376-05_SM_D1_D1i_D2_D2i_EN - 第3页

Contents Service Manual SIPLACE D1/D1i/D2/D2i 3 T a b le o f C o n t e n t s 1 Introduction 9 1.1 Module Description 9 1.1.1 Serial Number of D1/D2 Module 9 1.1.2 Environmentally-Friendly Dis posal of M ateria ls and Com…

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Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00195376-05
www.siplace.com Printed by ASM Assembly Systems
Contents
Service Manual SIPLACE D1/D1i/D2/D2i 3
Table of Contents
1 Introduction 9
1.1 Module Description 9
1.1.1 Serial Number of D1/D2 Module 9
1.1.2 Environmentally-Friendly Disposal of Materials and Components 9
1.1.3 Use of Original SIPLACE Accessories and Spare Parts 9
1.2 Key Information 10
1.2.1 Information About This Service Manual (Customer Version) 10
1.2.2 Validity of Document 10
1.2.3 Release History 10
1.2.4 SIPLACE on the World Wide Web (WWW) 10
1.2.5 Abbreviations 11
1.3 Staff Qualifications and Training 11
2 Operational Safety 13
2.1 Safety Instructions 13
2.1.1 Conventions for the use of safety instructions 13
2.1.2 Safety Instructions for Working with Strong Magnetic Fields14
2.1.3 Safety Instructions for the Power Supply 14
2.1.4 Safety Instructions for the Compressed Air Supply 15
2.1.5 Safety Instructions for Work on the Cutting Device 15
2.2 Preparatory Work... 15
3 Overview 19
3.1 D-Series - General 19
3.1.1 SIPLACE D1 19
3.1.2 SIPLACE D2 19
3.1.3 SIPLACE D3 20
3.1.4 SIPLACE D4 20
3.2 Electrical System 21
3.2.1 Axis Unit 22
3.2.2 Computer Unit 23
3.2.3 Power Supply Unit 24
3.2.3.1 Supply Voltages 24
3.2.3.2 Position of Protective Contactor Combination and Service Socket 25
3.2.3.3 EMERGENCY STOP Loop and Signaling Circuit 26
3.3 Gantries 29
3.3.1 Parts Overview 31
3.3.2 Overview of Boards 33
3.4 Modular PCB Conveyor System 34
3.5 DLM3 Collect&Place Head 35
3.5.1 Back Part, Complete 35
3.5.2 Star, Fitted 36
3.5.3 Front Part, Complete 36
3.5.4 Intermediate Distributor 37
3.5.5 Component Cameras 37
3.5.5.1 Component Camera Type 28 – 18 x 18 – [03014449-xx] 37
3.5.5.2 Component Camera Type 29 – 27 x 27 – [03018637-xx] 37
3.5.6 Overview of Settings 38
3.6 Pick&Place Head 39
3.7 Cutter 41
3.8 Changeover Table 42
3.8.1 Parts Overview 43
Contents
4 Service Manual SIPLACE D1/D1i/D2/D2i
3.9 Pneumatic Unit 43
4 Service Work 45
4.1 Electrical System 45
4.1.1 Power Supply Unit 45
4.1.1.1 Measuring Voltages on the Power Supply Unit 45
4.1.1.2 Measuring the Power Supply Unit 46
4.1.2 Replacing the Complete Axis Unit 53
4.1.3 Replacing the Axis Unit with Adapter Cable (X, D Series) 53
4.1.4 Replacing the A364 Axis Card 57
4.1.5 Replacing the Servo Card 58
4.1.5.1 Servo Card Positions for SIPLACE D1 58
4.1.5.2 Servo Card Positions for SIPLACE D2 58
4.1.6 Computer Unit - Replacing Parts 59
4.1.7 CAN Bus Terminator Board for Changeover Table [03046863-xx]59
4.1.8 Replacing the CAN Interface Board [03032346-xx] 60
4.1.9 Replacing the Monitor 1/2 [03040876-xx] 60
4.1.10 Replacing the Protective Cover Switch [00335263-XX] 61
4.2 Gantries 61
4.2.1 Replacing the Elastomeric Spring [00301040-XX] 61
4.2.2 Replacing the Tensioning Keys [00329478-xx] 62
4.2.3 Replacing the Deflection Unit [03038315-xx] 65
4.2.4 Replacing the X-Axis Toothed Belt [03038308-xx] 68
4.2.5 Replacing the X Motor Unit 00333167-xx 71
4.2.6 Replacing the Gantry Head Distributor [003039274-xx] 74
4.2.7 Replacing the PCB Camera [03030762-xx] 74
4.2.8 Replacing the X-Axis Incremental Encoder (Read Head) [03047215S-xx] 75
4.2.9 Replacing the Y-Axis Incremental Encoder (Read Head) [03047216S-xx] 78
4.2.10 X/Y Axis End Position/Reference Proximity Switch 79
4.2.11 Replacing the Trailing Cable [03039527-XX] 79
4.2.12 Replacing the Head Plate Sensors (Temperature Sensor) [03045910-xx] 80
4.2.13 Replacing the Vision Processor Subboard [03040460-xx] 80
4.2.14 Replacing the Gantry Distributor [03035888-XX] 81
4.2.15 Trailing Cable Interface [03043687-xx] 82
4.2.16 Hotlink Filter Card [03010670-xx] 83
4.3 PCB conveyor system 84
4.3.1 Replacing the Complete Drive Unit [00359284] 87
4.3.2 Replacing the DC Geared Motor [03009269] 90
4.3.3 Replacing the Toothed Belt of the Drive Unit [00355553] 91
4.3.4 Replacing the Conveyor Toothed Belt [00359917-xx] 93
4.3.5 Replacing the Lifting Table Unit [00358653] 95
4.3.6 Replacing the Lifting Table Stabilizer (Stabilizer Unit) [00358684-xx] 97
4.3.7 Replacing the Lifting Table Solenoid Valve [03048858] 98
4.3.8 Replacing the Complete Lifting Table Cylinder [00358703] 99
4.3.9 Replacing the Lifting Table Fork Light Barrier [00363111] 100
4.3.10 Replacing the Stepping Motor of the Width Adjustment System [00367174] 101
4.3.11 Replacing the Limit Switch for the End Position Width Adjustment System [00316831-
xx]
103
4.3.12 Replacing the Solenoid Valve for the Adjustment Unit [00332940-xx] (applicable to
modular PCB conveyor only)
104
4.3.13 Replacing the Cylinder Switch for the Adjustment Unit [03040796-xx] (applicable to
modular PCB conveyor only)
105
4.3.14 Replacing the Proximity Switch for the Adjustment Unit [03040795-xx] (applicable to
modular PCB conveyor only)
107
4.3.15 Replacing the Light Barriers for Transmitter and Receiver Modules [03039283] 109
4.3.15.1 Replacing the Transmitter 109
4.3.15.2 Replacing the Receiver 110