00195376-05_SM_D1_D1i_D2_D2i_EN - 第5页

Contents Service Manual SIPLACE D1/D1i/D2/D2i 5 4.3.16 Laser Light Barrier - Stop per Positions [03 039286 -xx] 110 4.3.17 Overview of the Electrical Components 112 4.3.17.1 Conveyor Side Conv ersion Board [0035942 4] 11…

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Contents
4 Service Manual SIPLACE D1/D1i/D2/D2i
3.9 Pneumatic Unit 43
4 Service Work 45
4.1 Electrical System 45
4.1.1 Power Supply Unit 45
4.1.1.1 Measuring Voltages on the Power Supply Unit 45
4.1.1.2 Measuring the Power Supply Unit 46
4.1.2 Replacing the Complete Axis Unit 53
4.1.3 Replacing the Axis Unit with Adapter Cable (X, D Series) 53
4.1.4 Replacing the A364 Axis Card 57
4.1.5 Replacing the Servo Card 58
4.1.5.1 Servo Card Positions for SIPLACE D1 58
4.1.5.2 Servo Card Positions for SIPLACE D2 58
4.1.6 Computer Unit - Replacing Parts 59
4.1.7 CAN Bus Terminator Board for Changeover Table [03046863-xx]59
4.1.8 Replacing the CAN Interface Board [03032346-xx] 60
4.1.9 Replacing the Monitor 1/2 [03040876-xx] 60
4.1.10 Replacing the Protective Cover Switch [00335263-XX] 61
4.2 Gantries 61
4.2.1 Replacing the Elastomeric Spring [00301040-XX] 61
4.2.2 Replacing the Tensioning Keys [00329478-xx] 62
4.2.3 Replacing the Deflection Unit [03038315-xx] 65
4.2.4 Replacing the X-Axis Toothed Belt [03038308-xx] 68
4.2.5 Replacing the X Motor Unit 00333167-xx 71
4.2.6 Replacing the Gantry Head Distributor [003039274-xx] 74
4.2.7 Replacing the PCB Camera [03030762-xx] 74
4.2.8 Replacing the X-Axis Incremental Encoder (Read Head) [03047215S-xx] 75
4.2.9 Replacing the Y-Axis Incremental Encoder (Read Head) [03047216S-xx] 78
4.2.10 X/Y Axis End Position/Reference Proximity Switch 79
4.2.11 Replacing the Trailing Cable [03039527-XX] 79
4.2.12 Replacing the Head Plate Sensors (Temperature Sensor) [03045910-xx] 80
4.2.13 Replacing the Vision Processor Subboard [03040460-xx] 80
4.2.14 Replacing the Gantry Distributor [03035888-XX] 81
4.2.15 Trailing Cable Interface [03043687-xx] 82
4.2.16 Hotlink Filter Card [03010670-xx] 83
4.3 PCB conveyor system 84
4.3.1 Replacing the Complete Drive Unit [00359284] 87
4.3.2 Replacing the DC Geared Motor [03009269] 90
4.3.3 Replacing the Toothed Belt of the Drive Unit [00355553] 91
4.3.4 Replacing the Conveyor Toothed Belt [00359917-xx] 93
4.3.5 Replacing the Lifting Table Unit [00358653] 95
4.3.6 Replacing the Lifting Table Stabilizer (Stabilizer Unit) [00358684-xx] 97
4.3.7 Replacing the Lifting Table Solenoid Valve [03048858] 98
4.3.8 Replacing the Complete Lifting Table Cylinder [00358703] 99
4.3.9 Replacing the Lifting Table Fork Light Barrier [00363111] 100
4.3.10 Replacing the Stepping Motor of the Width Adjustment System [00367174] 101
4.3.11 Replacing the Limit Switch for the End Position Width Adjustment System [00316831-
xx]
103
4.3.12 Replacing the Solenoid Valve for the Adjustment Unit [00332940-xx] (applicable to
modular PCB conveyor only)
104
4.3.13 Replacing the Cylinder Switch for the Adjustment Unit [03040796-xx] (applicable to
modular PCB conveyor only)
105
4.3.14 Replacing the Proximity Switch for the Adjustment Unit [03040795-xx] (applicable to
modular PCB conveyor only)
107
4.3.15 Replacing the Light Barriers for Transmitter and Receiver Modules [03039283] 109
4.3.15.1 Replacing the Transmitter 109
4.3.15.2 Replacing the Receiver 110
Contents
Service Manual SIPLACE D1/D1i/D2/D2i 5
4.3.16 Laser Light Barrier - Stopper Positions [03039286 -xx] 110
4.3.17 Overview of the Electrical Components 112
4.3.17.1 Conveyor Side Conversion Board [00359424] 112
4.3.17.2 Conveyor Conversion Board [00359426] 112
4.3.17.3 Lifting Table Conversion Board [00362766] 112
4.3.17.4 Conveyor Control TSP 201 [03043832] 113
4.4 C&P6/12 Head 113
4.4.1 Replacing the C&P6/12 Head (D1 D2) 113
4.4.2 Removal/Installation of Head Front Part 115
4.4.3 Replacing the Component Camera (D Series) [03014449-xx] 118
4.4.4 Replacing the Intermediate Distributor 119
4.4.5 Replacing the Turning Station (D Series) [00341780-xx] 120
4.4.6 Replacing the DP Rocker 121
4.4.7 Replacing the Toothed Belt for the DLM Turning Station (from version 07) [00320041-
xx]
122
4.4.8 Replacing the Valve Positioning Drive for the Placement Circuit [00368075-xx] 123
4.4.8.1 New Valve Positioning Drives (From Version 03) 126
4.4.8.2 Mechanical Adjustment (Up To Version 02) 126
4.4.8.3 Mechanical Adjustment (All Versions) 128
4.4.9 Replacing the Valve Positioning Drive for the Reject Circuit [00367768-xx] 129
4.4.9.1 New Valve Positioning Drives (From Version 03) 131
4.4.9.2 Mechanical Adjustment (Up To Version 02) 131
4.4.9.3 Mechanical Adjustment (From Version 03) 132
4.4.10 Replacing the Light Barrier "Z Axis Up" [03053294-xx] 135
4.4.11 Replacing the Z Axis Drive 136
4.4.12 Replacing the Z Axis Toothed Belt [00334936-xx] 138
4.4.13 Replacing the "Z Axis Down" Sensor [00321524-xx] 140
4.4.14 Replacing the Complete Z Axis [03001959-xx] 141
4.4.15 Replacing the Forced Air Unit [00367793-xx] 142
4.4.16 Replacing the Silencer [03003134-xx] 144
4.4.17 Replacing the Star 144
4.4.17.1 Adjusting the Star to the Star's Magnetic Neutral Position 145
4.4.17.2 Replacing the Air Blast Supply to the Star [03000896-xx]147
4.4.17.3 Replacing the Silicone Hoses on the Star [00341183S01] 147
4.4.18 Replacing the Star Drive 148
4.4.19 Replacing the RSF Digital Rotary Encoder (DP Axis) [00335990-xx] 149
4.4.20 Replacing the Control Board for the Nozzle Changer 6/12 [00317353-xx] 152
4.4.21 Checking the Cable Routing 152
4.4.21.1 Cable Routing for Gantry Head Distributor Board 153
4.4.21.2 X Gantry Cable Routing 155
4.4.21.3 Component Sensor Cable Routing 156
4.4.21.4 Running the Valve Positioning Drive Cables 156
4.4.22 Press Fit Connections with Fixture Clips on the Vision Board (D Series) 157
4.4.23 Replacing the Raceway (Circular Arc Guide) 157
4.4.24 Replacing the Membrane (Vacuum Plate) on the Sleeve [03037984-xx] 158
4.4.25 Replacing the Vacuum Hoses on the C&P Head 158
4.5 Pick&Place Head 160
4.5.1 Replacing the Pick&Place Head [03033628-xx] 160
4.5.2 Replacing the Vacuum Control System, Filter and Additional Volume 162
4.5.2.1 Replacing the Vacuum Control System (Version 01 - Analog) [03002566-xx] 162
4.5.2.2 Replacing the Additional Volume (Filter) for the Analog Vacuum Control System
[03013061-xx]
165
4.5.2.3 Installation Check 166
4.5.2.4 Replacing the Vacuum Control System (Version 02 - Digital) [03058802-xx] 167
4.5.3 Replacing the Z axis Return Unit [03001361] 168
4.5.4 Z-axis Incremental Encoder (Read Head) on the P&P Head [03000102-xx] 170
4.5.5 Replacing the Main Head Board [00352833-xx] 171
4.5.6 Replacing the Control Cable for the DP Unit - Force Sensor [03005289] 173
Contents
6 Service Manual SIPLACE D1/D1i/D2/D2i
4.5.7 Replacing the Stationary Digital Component/FC Camera [03020578-xx] 175
4.5.8 Replacing the Servo Amplifier [00353446] 176
4.5.9 Replacing the Air Filter 176
4.5.9.1 Replacing the Air Filter (Analog Vacuum Control System) [03051420-xx] 176
4.5.9.2 Replacing the Air Filter (Digital Vacuum Control System) [03047489-xx] 177
4.6 Changeover Table 178
4.6.1 Safety Instructions 178
4.6.2 Preparations for Service Work 179
4.6.2.1 Tools and Equipment 179
4.6.3 Replacing the Fixed and/or Guide Castors 179
4.6.4 Replacing the Communication Unit (Feeder Control Unit) [03002179-xx] 181
4.6.5 Replacing the Changeover Table Connection Cable 181
4.6.6 Final Steps 182
4.7 Pneumatic Unit 183
4.7.1 Pneumatic Unit Manometer [03043756] 183
4.8 Cutter 184
4.8.1 Replacing the Cutter [03041953] 184
4.8.2 Replacing the Articulated Joint on the Short-Stroke Cylinder [03000518-xx] 184
4.8.3 Replacing the Control Unit [03006411] 186
4.8.4 Replacing the Solenoid Valves [03000630] 187
4.8.5 Replacing the Proximity Switch [00332894] 188
4.8.6 Replacing the Cutter Blades [03009259-xx] 189
5 Measuring Equipment and Tools 193
5.1 SIPLACE Axis Tester (SAT) [03002801-01] 193
5.1.1 Scope of Delivery 195
5.2 SIPLACE Diagnosis Adapter A364 [03051220-01] 195
5.3 Axis Tester (Old Version) and Adapter Board 196
5.4 Track Signal Tester [00343785-01] 197
5.5 Track Signal Tester [00322510-01] 197
5.6 Belt Tension Device [00326015-01] 197
5.7 Compressed Air Testing Device [00311487-01] 198
5.8 Location Tester 198
5.9 Z End Stopper Star Gauge for C&P6/12 03019865-xx 199
5.10 Adjustment Aid for C&P DLM 00327005-xx 199
5.11 Adjustment Valve Plunger for DLM Heads 200
5.12 Calibration Tool [03010565-xx] 200
5.13 Calibration Nozzle for TwinHead [03008862-xx] 201
6 Settings 203
6.1 Electrical System 203
6.1.1 Checking the Firmware Function 203
6.1.2 Firmware Download Note 203
6.2 Gantries 203
6.2.1 Travel Ranges and Speed Monitoring 203
6.2.2 Anticrash Function for the A364 Axis Card 205
6.2.2.1 Anticrash Function for the A364 205
6.2.2.2 Anticrash Monitoring for the A364 205
6.2.2.3 Error "Gantry Crash" 205
6.2.2.4 Count Error: 205
6.2.2.5 Anticrash Function 206
6.2.3 PCB Boards on the Gantry 206
6.2.3.1 Gantry Head Distributor 207