00195376-05_SM_D1_D1i_D2_D2i_EN - 第65页

Service Work 4.2.3 Replacing the Deflection Unit [03038315-xx] Gantries Service Manual SIPLACE D1/D1i/D2/D2i 65 Settings 4.2.3 4 . 2 . 3 R e p la c in g t h e D e f le c t io n U n it [ 0 3 0 3 8 3 1 5 - x x ] Replacing …

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Service Work
Gantries 4.2.2 Replacing the Tensioning Keys [00329478-xx]
64 Service Manual SIPLACE D1/D1i/D2/D2i
Lift out the tensioning key.
Removing the tensioning key, item 2 (synchronizing disk, long)
Rotate the hexagon socket-head screw (3) out of the spacer bolt (7).
Lift out the tensioning key.
Installing the tensioning keys
Replacing the tensioning keys (D4 shown as example)
Installing the tensioning key, item 1 (synchronizing disk,
short)
Place the tensioning key on the "short synchronizing
disk" (9).
Fasten the tensioning key with the M4 x 5 hexagon
socket-head screw (8).
Installing the tensioning key, item 2 (synchronizing disk,
long)
Use the Benzing U clip to fit the spacer bolt (7) onto
the new tensioning key.
Place the tensioning key on the "long synchronizing
disk" (10).
Use the size 8 Allen key to turn the synchronizing disk
slightly until the hexagon socket-head screw (3) can
be screwed in.
Pretension the toothed belt by turning the hexagon
socket-head screw clockwise.
Insert the toothed belt. The toothed belt should run
approximately 270° around the "long synchronizing
disk" (4).
Service Work
4.2.3 Replacing the Deflection Unit [03038315-xx] Gantries
Service Manual SIPLACE D1/D1i/D2/D2i 65
Settings
4.2.3
4.2.3 Replacing the Deflection Unit [03038315-xx]
Replacing the Deflection Unit [03038315-xx]
Tools and equipment
Set of DIN 911 Allen keys
Belt tension measuring device TSM [00326015-xx]
"Measuring belt tensions" operating instructions
Parts
Deflection unit X SIPLACE S/F D [03038315-xx]
Replacing the tensioning keys (D4 shown as example)
Push the head mount towards the X-axis motor as far
as the stop on the elastomeric spring.
Turn the hexagon socket-head screw to set the belt
tension to 44 Hz + /1 Hz.
CAUTION! Do not overstretch the toothed belt
when adjusting the belt tension.
Secure the hexagon socket-head screw (3) with the
locknut (11).
Service Work
Gantries 4.2.3 Replacing the Deflection Unit [03038315-xx]
66 Service Manual SIPLACE D1/D1i/D2/D2i
Removing the deflection unit
Replacing the deflection unit (D4 shown as example)
Legend
Switch the machine off and secure it to prevent unauthorized reactivation as described in section.
To relax the toothed belt (9), proceed as follows:
⇨ Loosen the locknut (11) and
⇨ Turn the hexagon socket-head screw (1) counterclockwise.
Remove the M4 x 35 hexagon socket-head screw (1).
Pull the tensioning key (2) off the synchronizing disk (3).
Pull the toothed belt (9) out through the opening in the tension jack (4).
Unthread the toothed belt from the deflection unit (8).
1 M4 x 35 hexagon socket-head screw 7 2 x M6 x 10 hexagon socket-head screws
2 Tensioning keys 8 Deflection unit - X
3 Synchronizing disk, long 9 Synchroflex toothed belt
4 Opening in tension jack for toothed belt 10 25 x 10.5 x 50 elastomeric spring
5 Y-axis brake, external 11 Locknut
6 2 x M3 x 8 hexagon socket-head screws