00195376-05_SM_D1_D1i_D2_D2i_EN - 第97页

Service Work 4.3.6 Replacing the Lifting Table Stabilizer (Stabilizer Unit) [00358684-xx] PCB conveyor system Service Manual SIPLACE D1/D1i/D2/D2i 97 4.3.6 4 . 3 . 6 R e p la c in g t h e L if t in g T a b le S t a b ili…

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Service Work
PCB conveyor system 4.3.5 Replacing the Lifting Table Unit [00358653]
96 Service Manual SIPLACE D1/D1i/D2/D2i
Removal
Installation
Replacing the lifting table unit (example of dual conveyor
shown)
Move the PCB conveyor to a suitable position (e.g.
maximum width), from which you have best access to
the lifting table unit.
Loosen the screw fastening the lifting table plate (1)
and remove the lifting table plate from the lifting table
unit.
CAUTION!
Never use a ball-head Allen wrench to loosen the screws
fastening the lifting table plates.
Loosen the screws (2) and (3), fastening the lifting ta-
ble unit.
Remove the cover on the conveyor conversion board
(6) and unplug the connection cable (4) from the lift-
ing table unit.
Unplug the compressed air connection (5).
Carefully lift the lifting table off the locating pins.
CAUTION!
Heavy machine part!
When removing the lifting table, remember it is heavy
(17.5 kg).
Replacing the lifting table unit 2 (example of dual convey
-
or shown)
Lift the lifting table unit into the machine and position
it on the locating pins.
Screw in the fastening screws (2) and (3).
Reconnect to the electrical (4) and compressed air
(5) systems.
Check the lifting table speed and the functionality of
the PCB clamping device, without the lifting table
plate.
Set the values according to the table in "6.7.11.2 Ad-
justing the Lifting Table Speed" [ 273].
Carefully place the lifting table plates (1) onto the lift-
ing table unit and tighten the fastening screws diago-
nally, so that the lifting table plate does not stick.
Check the lifting table speed once the lifting table
plate has been installed. (See "6.7.11.2 Adjusting the
Lifting Table Speed" [ 273].)
Service Work
4.3.6 Replacing the Lifting Table Stabilizer (Stabilizer Unit) [00358684-xx] PCB conveyor system
Service Manual SIPLACE D1/D1i/D2/D2i 97
4.3.6
4.3.6 Replacing the Lifting Table Stabilizer (Stabilizer Unit) [00358684-xx]
Replacing the Lifting Table Stabilizer (Stabilizer Unit) [00358684-xx]
Overview
Tools and equipment required
Torque wrench with plug-in ratchet [00386175-xx]
Plug-in wrench 16 mm [00386177-xx]
Removal
1. Actuator
2. Locknut
3. Fastening screws
4. Handle
5. Stabilizer [00358684-xx]
The stabilizer enables the lifting table to be moved gently
upwards. It prevents the PCBs from being clamped in
with too much impact.
The stabilizer consists of the shock absorber [00367737-
xx] and the damping block [00367782-xx].
Move the PCB conveyor to the position which gives
you best access to the lifting table.
Move the Y gantries into the area outside the PCB
conveyor.
Switch off the machine and secure it to prevent unau-
thorized reactivation.
Loosen the screws fastening the lifting table plate and
remove the lifting table plate from the lifting table unit.
Loosen the two screws (3) holding the stabilizer (5).
Undo the locknut (2) and take the stabilizer by its han-
dle (4), twisting it out of the mounting block.
Service Work
PCB conveyor system 4.3.7 Replacing the Lifting Table Solenoid Valve [03048858]
98 Service Manual SIPLACE D1/D1i/D2/D2i
Installation and adjustment
See also
6.7.11.2 Adjusting the Lifting Table Speed [ ➙ 273]
4.3.7
4.3.7 Replacing the Lifting Table Solenoid Valve [03048858]
Replacing the Lifting Table Solenoid Valve [03048858]
Removal/installation
Move the PCB conveyor to the position which gives you best access to the lifting table.
Move the Y gantries into the area outside the PCB conveyor.
Switch off the machine and secure it to prevent unauthorized reactivation.
Insert and twist the new stabilizer (5) until the plunger
just touches the actuator (1), so that the lifting table
can be gently moved upwards.
Using the torque wrench:
Secure this position with the locknut (2) tightened to
8Nm.
Check whether the stabilizer has been fixed onto the
mounting block with the locknut and that the stabilizer
plunger has a gap of approx. 0.1 mm to the actuator
(gap in untriggered mode). In this default setting, the
lifting table should move up gently.
If this is not the case, loosen the locknut and turn the
stabilizer approx. one rotation into the mounting
block.
Fit the lifting table plate.
Start SITEST and move the lifting table up.
The lifting table should move up gently i.e. you should
not hear the PCB clamping device audibly locking
into place and no clamping device error messages
should be issued.
Check the speed of the lifting table cylinder and cor-
rect where necessary.
Legend
1. Solenoid valve
2. 2 x fastening screws for the solenoid valve
3. 2 x connection plug
4. 3x compressed air connections