AltaPail II Bulk Melters Product Manual
Bulk Melters AltaPail II t Manual P/N 1121836 _03 English Edition 11\14 NORDSON CORP ORATION • DU LUTH, GEORGIA • US A www.nordson.com
Bulk Melters
AltaPail II
t
Manual P/N 1121836_03
English
Edition 11\14
NORDSON CORPORATION • DULUTH, GEORGIA • USA
www.nordson.com
Part 1121836_03
E 11/2014 Nordson Corporation
Order number
P/N = Order number for Nordson products
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2010.
No part of this document may be photocopied, reproduced, or translated to another language without the prior
written consent of Nordson Corporation. The information contained in this publication is subject to change
without notice.
2014 All rights reserved.
Trademarks
AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, CanWorks, Century, CF, CleanSleeve,
CleanSpray, Color-on-Demand, ColorMax, Control Coat, Coolwave, Cross-Cut, cScan+, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber,
DuraPail, Dura-Screen,Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.DOT,EFD,Emerald, Encore,ESP,estylized,ETI-stylized,Excel
2000, Fibrijet, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli-flow, Helix,
Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, Iso-Flo, iTRAX, JR, KB30, Kinetix, LEAN CELL, Little Squirt, LogiComm, Magnastatic, March,
Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics, MicroSet, Millenium, Mini Squirt, Moist-Cure, Mountaingate, MultiScan, Nordson,
Optimum, Package of Values, PatternView, PermaFlo, PicoDot, PluraFoam, Porous Coat, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus,
Prism, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S. design stylized, Seal
Sentry, Select Charge, Select Coat, Select Cure, Signature, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, Spraymelt, Spray Squirt,
SuperSquirt, SureBead, Sure Clean, Sure Coat, Sure-Max, Sure Wrap, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic,TrueBlue, TrueCoat, Ultra,
UniScan, UpTime, u-TAH, Vantage, Veritec, VersaBlue, Versa-Coat, VersaDrum, VersaPail, Versa-Screen, Versa-Spray, Walcom, Watermark, When
you expect more.. are registered trademarks - - of Nordson Corporation.
Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, AquaCure, Artiste, ATS, Auto-Flo, AutoScan,
Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate, ClassicBlue, Classic IX, Clean
Coat, Cobalt, ContourCoat, Controlled Fiberization, Control Weave, CPX, cSelect, Cyclo-Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid,
DuraCoat, e.dot+, E-Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, Equi=Bead, Exchange Plus, FillEasy, Fill Sentry, Flow Coat, Fluxplus,
G-Net, G-Site, Get Green With Blue, Gluie, Ink-Dot, IntelliJet, iON, Iso-Flex, iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros,
MiniBlue, MiniEdge, Minimeter, MonoCure, Multifil, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix, OptiStroke, Origin, Partnership+Plus,
PatternJet, PatternPro, PCI, Pinnacle, Plasmod, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue, PURJet,
PurTech, Quad Cure, Ready Coat, RediCoat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral,
Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, TAH, Tempus, ThruWave, TinyCure, Trade Plus,
Trlogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Viper, Vista, WebCure, YESTECH, 2 Rings (Design) are
trademarks - T - of Nordson Corporation.
Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the
owners' rights.
Table of Contents
i
Part 1121836_03
E 11/2014 Nordson Corporation
Nordson International O-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
North America O-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
China O-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Asia / Australia / Latin America O-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Japan O-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Distributors in Eastern and Southern Europe O-2. . . . . . . . . . . . . . . . .
Africa / Middle East O-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Alert Symbols 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Information 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Responsibilities of the Equipment Owner 1-2. . . . . . . . . . . . . . . . . . . . . . .
Instructions, Requirements, and Standards 1-2. . . . . . . . . . . . . . . . . .
Applicable Industry Safety Practices 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . .
User Qualifications 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instructions and Safety Messages 1-4. . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Practices 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Practices 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and Repair Practices 1-4. . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment Safety Information 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment Shutdown 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relieving System Hydraulic Pressure 1-6. . . . . . . . . . . . . . . . . . . . .
De-energizing the System 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disabling the Applicators 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Safety Warnings and Cautions 1-7. . . . . . . . . . . . . . . . . . . . . .
Other Safety Precautions 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First Aid 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Labels and Tags 1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intended Use 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unintended Use - Examples - 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Area of Use 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ID Plate 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Residual Risks 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of the Bulk Melter 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Cabinet 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Switch 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan with Filter 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Function / Concepts 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raising and Lowering Platen 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deaerating Container 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aerating Container 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Platen Position 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating and Temperature Control 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . .
Over temperature shutdown 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Under temperature Interlock 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standby 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Melting Process and Material Flow 2-7. . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Valve 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Material Pressure 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Control Valve 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modes 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Normal Mode (Auto Scan) 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standby 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .