QP132三级参考手册.pdf.pdf - 第5页
Page Layout Each page indicates the chapter number, section title and number, body, manual name, page number, and the edition number. Chapter number The chapter number to which each section belongs is shown on the header…
About This Manual
This manual contains important machine maintenance information for the user.
The manual content is intended for specialized technicians who are familiar with the
systems used in this machine.
Please read this manual carefully in order to ensure safe and efficient machine
maintenance.
Some of the machine names used in this manual are not the formal machine names.
(Formal machine name) (Notation used in this manual)
FUJI QP132 QP132
Manual Structure
This manual consists of the following twelve chapters.
Safety Guidelines
Chapter 1 In Manipulator
Chapter 2 Out Manipulator
Chapter 3 SS
Chapter 4 PM
Chapter 5 Mark Camera
Chapter 6 Parts Camera
Chapter 7 PFU
Chapter 8 In Shifter
Chapter 9 Out Shifter
Chapter 10 Pallet Change Station
Chapter 11 PAM
About This Manual
Edition 1.1 i QP-132 Level 3 Tutorial
Page Layout
Each page indicates the chapter number, section title and number, body, manual name,
page number, and the edition number.
Chapter number
The chapter number to which each section belongs is shown on the header on each page.
The manual is made up of twelve chapters as detailed earlier in this section.
Section number and title
The title of each chapter is shown in the header on each page. Each part may contain one
or more sections.
Section title
Each chapter may be divided into several sections. The section number is composed of
the number of the chapter to which the section belongs, followed by a sequential number
for each section.
Chapter number
Section number and title
Section title
Body
Edition number
Page number
Manual name
QP132T0001
1.1 Replacing MX Axis Motor
¥ Resolution : 0.005mm 0.0025/pulse
¥ Pulse per rotation : 4000 8000 pulse
¥ MX_reduce (deceleration distance) : 500 1000 pulse
Zero set sensor position: 22.5 mm (44008800 pulse) from minus side
mechanical stopper.
Zero set complete position: 10 mm (20004000 pulse) from minus side
mechanical stopper.
Note: Machine ROM version 1.52 or above, use figures in the square.
1. Replace the motor and ensure that the coupling is tightened.
2. Hold down the axis change key [3] and [Reset] key then press [Power
On] to boot the machine in mechanical check mode.
3. Press E-stop to shutdown 200V.
4. Push the MX-robot against the minus side mechanical stopper.
5. Move the zero set dog to the left end of oval-shaped hole so the zero set
sensor turns ON away from the mechanical stopper.
6. Move the MX-robot to the center of the stroke.
7. Press [INCH] → [Next data] or [prev data] to select the MX axis.
8. Press [SERVO ON] → [Start] to Servo ON and zero set.
9. After completion of sero set, press the E- Stop button turn OFF the 200V.
10. Loosen the coupling and push e the MX-robot against the minus side
mechanical stopper.
11. Rotate the motor to the value -2000 -4000 +/- 200 400 pulse.
12. Tighten the coupling. Coupling Torque: 3.33 Nm (0.34 kgf/m)
13. Push the MX-robot against the minus side mechanical stopper and check
the servo counter value. -2000 -4000 +/- 200 400 pulse.
14. Move the robot to the value 2400 4800 +/- 200 400 pulse.
15. Adjust the dog position so the zero set sensor turns ON at this position.
16. Press [SERVO ON] → [Start] to Servo ON and zero set again.
17. After completion of sero set, press the E- Stop button turn OFF the 200V.
18.
Move the MX-robot to the position where zero set sensor turns on and
make sure the servo counter value is 2400 4800 +/- 200 400 pulse.
22.5 mm (4400 [8800] pulse)
12.5 mm (2400 [4800] pulse)
3.5 mm (700 [1400] pulse) 1 mm (200 [400] pulse)
+MSZero-set complete pos.
Zero-set sensor
Motor
-MS
Soft limit Soft limit
QP13221001
10 mm (2000 [4000] pulse)
Chapter 1 1.1 Replacing MX Axis Motor
Edition 1.0 1-1 QP-132 Level 3 Tutorial
About This Manual
Edition 1.1 ii QP-132 Level 3 Tutorial
Body
The information needed to understand the workings of the machine and how to perform
operation is explained using text and illustrations.
Page number
A two digit hyphenated number appears in the footer on each page. The first digit of
each page number indicates the chapter number and the second digit is the sequential
page number within that chapter. Page 1-2, for example, indicates that this is the second
page in the first chapter.
Manual name
The name of the manual that appears on the cover is also shown in the footer on each
page.
Edition number
The edition number is updated each time the manual is revised, with the number
reflecting the scale of changes that were made.
Minor revision: Minor changes are reflected in the part of the edition number after
the decimal point, for example, a change from edition 1.0 to 1.1. This
change is made on the revised pages only, and these pages can be
downloaded as required from Fuji's website.
Major revision: If major changes are made, the edition number is increased by one,
for example, a change from edition 1.0 to 2.0. This change is made on
all pages, including the cover.
Notation Conventions Used in this Manual
The notation conventions employed in this manual are described below.
[Production] command The names of the command buttons are enclosed in brackets,
and use the verb “press”.
START button Buttons on the machine are written exactly as they appear,
and use the verb “press”.
“Production” command section The names of commands that have been grouped
together are enclosed in quotation marks.
[TAB] key Keys on the keyboard appear in brackets.
About This Manual
Edition 1.1 iii QP-132 Level 3 Tutorial