QP132三级参考手册.pdf.pdf - 第8页
Contents – List of Current Pages Safety Guidelines.........................................................(Edition 1.0) 1. About Symbols ..................................................................................…
Terminology Notice
“Production Program” In this manual the term “production program” is
used to refer to the operating instructions used by
the machine in the production of a board.
In FujiCam, Fuji’s latest host system, this data is
referred to as the “recipe”.
Despite the differences in name, the terms carry the
same meaning, and references to “production
program” may therefore be thought of as “recipe” by
FujiCam users.
“Board”, “Block” In this manual the term “board” is used to refer to
the printed circuit on which parts are placed, and the
term “block” is used for multiple identical circuits
that may exist within a board and which are split
into individual units when production is complete.
In FujiCam, Fuji’s latest host system, these terms are
referred to as “panel” and “board” respectively.
Despite the differences in name, the terms used in
this manual carry the same meaning as the
corresponding FujiCam terminology and can
therefore be freely interchanged by FujiCam users.
Purpose of This Technical Training
- Provide knowledge and practical training for recovering the machine by
troubleshooting including measurement of Proper data.
- Carry out practical training for changing the sliding parts (such as IP-III
spline shaft)
- Give practical exerciseon how to locate troubles and recover the machine
when the machine cannot be recovered by simple replacement of a camera,
a servo amplifier or a motor.
Person Qualified for This Training
Manufacturing line manager, factory manager or a person in equivalent position who
has already completed the Level 2 training.
About This Manual
Edition 1.1 iv QP-132 Level 3 Tutorial
Contents – List of Current Pages
Safety Guidelines.........................................................(Edition 1.0)
1. About Symbols.......................................................................................1
2. Safety Rules for All Machine Types.......................................................2
3. Safety Rules for Individual Machine Types............................................7
QP-series Machines..................................................................................................7
4. Safety Rules for Peripheral Equipment..................................................9
5. Safety Rules when Handling Chemicals..............................................10
6. Safety Labels.......................................................................................12
7. Before Operation .................................................................................14
8. Do not Leave Tools in or on the Machine ............................................14
Chapter 1 In Manipulator
1.1 Replacing MX-Axis Motor...................................(Edition 1.1)..........1-1
1.2 Replacing MY-Axis Motor...................................(Edition 1.1)..........1-3
1.3 Measuring In Manipulator Proper Data and Adjustment........
...........................................................................(Edition 1.1)..........1-5
1.3.1 PCB Pickup Position MX.................................................................................1-5
1.3.2 PCB Stopper Position.....................................................................................1-6
1.3.3 PCB Landing Position MX FDW (Straight Loading)........................................1-7
1.3.4 PCB Landing Position MX (Rotate Loading)...................................................1-8
1.3.5 PCB Retaining Cylinder for the Manipulator...................................................1-9
1.4 Training Evaluation.............................................(Edition 1.0)........1-11
Chapter 2 Out Manipulator
2.1 Replacing PO-Axis Motor...................................(Edition 1.1)..........2-1
2.2 Measuring Out Manipulator Proper Data and Adjustment.....
..................................................................................(Edition 1.1)..........2-3
2.2.1 PCB Placing Position PO................................................................................2-3
2.2.2 PCB Pickup Position PO FWD........................................................................2-3
2.2.3 PCB Pickup Position PO (Rotate-loading)......................................................2-4
2.2.4 PCB Arrival Check and Reduction Sensors....................................................2-5
2.2.5 PCB Retaining Cylinder for the Manipulator...................................................2-6
2.3 Training Evaluation.............................................(Edition 1.0)..........2-7
Contents –
List of Current Pages
Edition 1.1 v QP-132 Level 3 Tutorial
Chapter 3 SS
3.1 Replacing SS-Axis Motor...................................(Edition 1.1)..........3-1
3.2 Measuring SS-Axis Proper Data and Adjustment..................
...........................................................................(Edition 1.1)..........3-3
3.2.1 Step Slide Origin SS.......................................................................................3-3
3.3 Training Evaluation.............................................(Edition 1.0)..........3-5
Chapter 4 PM
4.1 Setting Proper Data to Select PM......................(Edition 1.1)..........4-1
4.2 Replacing X-Axis Motor......................................(Edition 1.1)..........4-3
4.3 Replacing Y-Axis Zero Motor .............................(Edition 1.1)..........4-7
4.4 Replacing Q-Axis Zero Motor.............................(Edition 1.1)..........4-9
4.5 Measuring PM Proper Data and Adjustment......(Edition 1.1)........4-11
4.5.1 Placement Height..........................................................................................4-11
4.5.2 Program Origin..............................................................................................4-13
4.6 Training Evaluation.............................................(Edition 1.0)........4-15
Chapter 5 Mark Camera
5.1 Replacing Mark Camera ....................................(Edition 1.1)..........5-1
5.2 Measuring Mark Camera Proper Data and Adjustment.........
...........................................................................(Edition 1.1)..........5-3
5.2.1 Delta and Mark Camera Pixel.........................................................................5-3
5.3 Training Evaluation.............................................(Edition 1.0)..........5-5
Chapter 6 Parts Camera
6.1 Replacing Parts Camera....................................(Edition 1.1)..........6-1
6.2 Measuring Parts Camera Proper Data and Adjustment........
...........................................................................(Edition 1.1)..........6-3
6.2.1 Delta and Parts Camera Pixel.........................................................................6-3
6.2.2 Camera Center ...............................................................................................6-4
6.2.3 Nozzle_A Holder Center.................................................................................6-6
6.2.4 Nozzle Bend....................................................................................................6-7
6.2.5 Nozzle_D Offset..............................................................................................6-7
6.2.6 T Mark Reference on Y Direction and Mark Reference Value X ....................6-8
6.2.7 Lighting ...........................................................................................................6-9
6.3 Training Evaluation.............................................(Edition 1.0)........6-11
Contents –
List of Current Pages
Edition 1.1 vi QP-132 Level 3 Tutorial