80S-2080F480F4-680F5 User’s Manual - 第461页

9 Maintenance SIPLACE 80S-20/F4/F4-6/F5 User’s Manual 9.2 Maintenance Schedules Edition 03/98 fr om Software Version SR.404.xx 9 - 12 Module Subassembly To be carrie d out every month (60 / 70 sh ifts) Equipment Date don…

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SIPLACE 80S-20/F4/F4-6/F5 User’s Manual 9 Maintenance
Edition 03/98 from Software Version SR.404.xx 9.2 Maintenance Schedules
9 - 11
9.2 Maintenance Schedules
9.2.1 Basic Maintenance Schedule for the SIPLACE 80S-20, 80F
4
,
80F
4
-6 and 80F
5
Module Subassembly To be carried out after each shift Equipment
Date
done
Machine base Rejects container Empty; vacuum area Vacuum cleaner
Empty tape
cutter
Waste container Empty; vacuum area Vacuum cleaner
Nozzle
changer for
6x or 12x
revolver head
Vacuum clean Vacuum cleaner
Tab. 9.2.1 Basic maintenance schedule for the SIPLACE 80S-20 & 80F
4
& 80F
4
-6 & 80F
5
:To be carried out after each shift
Module Subassembly
To be carried out every week
(15 / 17 shifts)
Equipment
Date
done
Gantry
Ball tracks
Clean, apply a small amount of
grease with a cloth
Staburags N12
lubrication grease
lint-free cloth
Friction surfaces outside
travel range
Clean, apply a small amount of oil
with a cloth
Watchmaker’s oil
lint-free cloth
Friction surfaces inside
travel range
Apply 1 drop of oil to a clean cloth
and wipe off the surface
Watchmaker’s oil
lint-free cloth
X, Y
measurement
systems
Incremental scales Clean
Ethyl alcohol, lint-
free paper tissue
PCB
conveyor
Conveyor belts Remove components
Vacuum cleaner,
tweezers
Control unit
or Servo unit
Filter mats
Clean, replace if necessary,
from item no. 00304048-01
Vacuum cleaner
Control unit of
PCB Handling
Dust filter Clean Vacuum cleaner
Tab. 9.2.2 Basic maintenance schedule for the SIPLACE 80S-20 & 80F
4
& 80F
4
-6 & 80F
5
:To be carried out weekly (15 / 17 shifts)
9 Maintenance SIPLACE 80S-20/F4/F4-6/F5 User’s Manual
9.2 Maintenance Schedules Edition 03/98 from Software Version SR.404.xx
9 - 12
Module Subassembly
To be carried out every month
(60 / 70 shifts)
Equipment
Date
done
Width adjust-
ment unit
Recirculating ball screws Clean dry
Vacuum cleaner,
dry cloth
Ball tracks
Clean, apply a small amount of
grease with a cloth
Staburags N12 lubri-
cation grease
cloth
Slide faces
Clean, oil lightly
(apply a small amount
of oil with a cloth)
Watchmaker’s oil
No. 3
Compressed
air unit
Water trap Drain condensate Collecting pan
Filter element
Check filter cartridge and
replace if necessary;
from item number 00316488-01
Swivel doors Bar code strips Clean dry Dry cloth
6x or 12x
revolver head
Sleeve and segment Clean
Lint-free cloth
1.2 dia. metal drill
1.4 dia. metal drill
6 dia. plastic brush
laboratory gloves
segment maint. cloth
Snap - o-ring in nozzle
Replace, grease slightly
from item no. 00323535-02
Unisilkon L250L
laboratory gloves
pointed tweezers or
watchmaker’s screw-
driver
Glass disk of sleeve Clean
Ethyl alcohol, cloth
laboratory gloves
Toothed belt,
synchronizing disk
Grease lightly
Staburags N12 lubri-
cation grease
Gantry X, Y toothed belt
Grease root and tip
of the toothed belt lightly
Staburags N12 lubri-
cation grease,
brush with short
bristles
Components
table
Magnetic strips and rest-
ing surface of conveyors
during refits
Inspect surface, if necessary
apply oilstone, and clean
Apply lubricant and corrosion
protection agent
Oilstone
WD40
Safety hood Guides for safety hood
Clean, applying a small amount of
grease with a brush
Ethyl alcohol,
Staburags N12 lubri-
cation grease
PCB conveyor
Hexagonal shaft and
guide shafts
Clean, applying a small amount of
grease with a cloth
Staburags N12 lubri-
cation grease
cloth
Tab. 9.2.3 Basic maintenance schedule for the SIPLACE 80S-20 & 80F
4
& 80F
4
-6 & 80F
5
:To be carried out monthly (60 / 70 shifts)
SIPLACE 80S-20/F4/F4-6/F5 User’s Manual 9 Maintenance
Edition 03/98 from Software Version SR.404.xx 9.2 Maintenance Schedules
9 - 13
Module Subassembly
To be carried out every month
(60 / 70 shifts)
Equipment
Date
done
Empty tape
cutter
(S-20/F
4
/F
4
-6)
Guide rail
Apply lubricant and corrosion
protection agent
WD 40
Rotary cutter and
cutter blade
Apply lubricant and corrosion
protection agent
WD 40
Tab. 9.2.4 Basic maintenance schedule for the SIPLACE 80S-20 & 80F
4
& 80F
4
-6:To be carried out monthly (60 / 70 shifts)
Module Subassembly
To be carried out every 2 months
(120/140 shifts)
Equipment
Date
done
6x or 12x
revolver head
Valve tappet (vacuum,
forced air)
Clean, lightly grease O-rings only
ISOFLEX TOPAS
NCA 52, dry cloth
Valve casing Clean
Plastic brush,
6 mm dia.
Tab. 9.2.5 Basic maintenance schedule for the SIPLACE 80S-20, 80F
4
& 80F
4
-6 & 80F
5
:
To be carried out every 2 months (120/140 shifts)
Module Subassembly
To be carried out every 8 months
(480/560 shifts)
Equipment
Date
done
6x or 12x
revolver head
Silencer
Blow out, if discolored, replace
from item no. 00320964-01
Compressed air
Tab. 9.2.6 Basic maintenance schedule for the SIPLACE 80S-20, 80F
4
& 80F
4
-6 & 80F
5
:
To be carried out every 8 months (480/560 shifts)
Module Subassembly To be carried out once a year Equipment
Date
done
Empty tape
cutter
(S-20/F
4
/F
4
-6)
Spherical liner
Grease: 0.5 g + 0,25 g per
lubricator nipple
Grease gun,
Urethyn E/M2
Both toothed belts Grease lightly Staburags N12
Tab. 9.2.7 Basic maintenance schedule for the SIPLACE 80S-20 and 80F
4
& 80F
4
-6:To be carried out once a year
Module Subassembly To be carried out as required Equipment
Date
done
6x or 12x
revolver head
Valve tappet (vacuum,
forced air)
O-ring, 3x1, check, replace if
necessary and grease lightly
from item no.
00336543-01
ISOFLEX TOPAS
NCA 52, dry cloth,
pointed tweezers or
watchmaker’s
screwdriver
Tab. 9.2.8 Basic maintenance schedule for the SIPLACE 80S-20, 80F
4
& 80F
4
-6 & 80F
5
: To be carried out as required