YSM20R_YSM20WR_Mainte_E - 第20页
xviii Safety instructions n Muzzle plate Use these plates as a safety measure for the board convey or entrance and exit openings. Eac h plate is movable, so adjust the mounting position to match the boards to be produced…
xvii
Safety instructions
3.8 Keeping hands away from moving parts
During use of this machine, the customer’s equipment and operating conditions might allow the operator’s
hands to come into contact with moving parts. Use the following safety measure options to avoid possible
danger where openings or gaps are found on the machine.
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Dummy feeder
Use dummy feeders as safety measures to fill a gap between tape feeders. Install dummy feeders on the feeder plate the
same way as normal feeders in order to prevent hands from entering.
Prevention of hand entry
Dummy feeder
Dummy feeder (8 mm size)
Clamp lever
93004-YSM-00
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CAUTION
To install or remove a dummy feeder, be sure to first press emergency stop button and then open cover. The machine
has structure that does not allow installing or removing dummy feeder when machine is in operation. However,
inserting dummy feeder inside cover during operation may cause serious accidents, so be careful not to attempt it.
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One-stop cover (for machines with feeder exchange carriage excluding YSM40R)
If not using a feeder exchange carriage in the machine that is to be used with feeder exchange carriages, install a
one-stop cover in the position where a feeder exchange carriage is to be installed.
Prevention of hand entry
One-stop cover
One-stop cover
93005-YSM-00
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NOTE
One-stop covers cannot be installed or removed during operation. The machine must be in a stopped state because
the section where a feeder exchange carriage is to be installed will move up and down for the installation or removal
of the feeder exchange carriage.
xviii
Safety instructions
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Muzzle plate
Use these plates as a safety measure for the board conveyor entrance and exit openings. Each plate is movable, so adjust
the mounting position to match the boards to be produced.
Muzzle plate
Upper muzzle plate
Lower muzzle plate
Board conveyance plane
93006-YSM-00
Upper clearance Lower clearance Remarks
YS100, YS88 8.0 to 38.5 mm 1.0 to 31.0 mm
From board conveyor plane
YS12, YS12P, YS12F, YS24,
YS24X,YSD
5.0 to 20.0 mm 4.2 to 39.2 mm
YSM40R 0 to 44.0 mm 0 to 39.0 mm
Z:LEX (YSM20/YSM20W/YSM20WR) 0 to 28.1 mm 0 to 36 mm
Z:LEX (YSM20R) 0 to 36.1 mm 0 to 36 mm
YSM10 0 to 44.0 mm 4 to 40.0 mm
YC8 13.4 to 80.4 mm 4.6 to 39.2 mm
YSB55w 0 to 10 mm 6 mm (fixed)
YSP 0 to 6.6 mm 0 to 26.4 mm
YSi-V 0 to 48.0 mm 0 to 102 mm
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NOTE
The values above show the maximum adjustable range of the muzzle plate.
See the product specification of each machine for the component mountable height and the restrictions of the substrate.
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CAUTION
When installing a unit such as a loader or an unloader on the upstream or the downstream side of the machine, set the
muzzle plates to the opening of the board conveyor entrance or the board conveyor exit to make the opening small.
xix
Safety instructions
3.9 Handling solvents (including solder, adhesive and flux)
Cleaning organic solvents, such as isopropyl alcohol (IPA) and absolute ethanol are used for the maintenance
of this machine (including optional units). Additionally, the solder paste printers, dispensers, and some hybrid
placers and flip chip bonders use solder, flux, or bond, etc. during normal production. Since many of these
materials include organic solvents, great care should be taken when handling them.
Cautions on handling solvents
1. Hazards to human health
Organic solvents constantly vaporize and contaminate the surrounding atmosphere. Inhaling or coming in contact with
organic solvent vapor may cause serious damage to human health.
2. Flammability
Organic solvents are highly flammable substances and can easily catch fire if handled improperly.
3. Adverse effects on machines
Some kind of solvent may deteriorate parts used in the machine, electric cable sheathes, and other resin parts.
To prevent accidents caused by solvents
1. Be careful not to inhale toxic vapors of solvents for extended periods.
2. Do not use solvents near fire or flame. Keep solvents away from flame or fire.
3. Use only the specified solvent in the correct manner. Do not reuse any solvent repeatedly, and do not mix with other
solvents or chemicals.
4. Check the contents of the safety data sheet (SDS), thoroughly notify work personnel of toxicities of included chemical
materials and measures to be taken in case of an accident, and take necessary countermeasures.
5. Use appropriate safety gear (safety goggles, protective gloves, and respiratory protective devices) corresponding to the
solvent or material types.
6. See the safety data sheet (SDS) for how to dispose the solvents and the cloths used for wiping off the solvents.
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CAUTION
If no safety data sheets (SDS) are supplied with solvents or materials you have purchased, be sure to acquire the
safety data sheets from the suppliers.
3.10 Handling the laser
In this machine (including optional units), there are portions using the laser, such as a sensor and barcode
reader.
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CAUTION
The laser to be used by this machine is class 2 (visible light and low output) at a maximum.
Knowledge and information about laser
1. Harmful to human body
Never look at the laser directly even when it is weak. In particular, if the laser is irradiated to an eye for a long time,
this may cause serious injury.
2. Reflection of laser
The laser is reflected by a glass or metal surface. Pay special attention to the reflected laser light during maintenance
work.
To prevent accidents caused by laser
1. Do not align your eye with the laser height so that you do not look at the laser directly.
2. Wear safety goggles during work, when necessary.
3. Shield the laser during work, when necessary.