YSM20R_YSM20WR_Mainte_E - 第206页
Inspection Check Sheet Serial No. This inspection check sheet describes from daily to monthly inspections. Copy this page and use it for inspection. Detail inspection procedures and inspections of 2-month interval or mor…
A-22
Appendix
n
Maintenance parts list for
sATS30
Position Name Part name Part No. Note Qty
Latch
Cylinder for magazine 1
latch operation
CYLINDER,LATCH1 ASSY KMA-M653N-01X 1
Cylinder for magazine 2
latch operation
CYLINDER,LATCH2 ASSY KMA-M653P-01X 1
Latch operation valve LATCH VALVE ASSY KMA-M653R-00X 1
Hook-axis (AH-axis) Hook operation valve HOOK VALVE ASSY KLX-M1832-B0X 1
AH-axis drive pulley PULLEY ASSY. KLX-M18E0-00X 1
AH-axis idler pulley IDLER ASSY. KLX-M18F0-00X 2
AH-axis tension pulley TENSIONER ASSY. KLX-M18G0-00X 1
Pallet pullout stage Pullout positioning stopper STOPPER ASSY KLX-M18C0-00X 2
Pullout plunger PLUNGER ASSY. KGX-M18A3-02X 3
Pallet pullout guide rail L1 GUIDE,HOOK 1 KLX-M1805-00X 1
Pallet pullout guide rail L2 GUIDE,HOOK 2 KLX-M1806-00X 2
Pallet pullout guide rail R1 GUIDE,HOOK 3 KLX-M1807-00X 1
Qty: Required quantity per sATS30
n
Maintenance parts list for cATS10
Position Name Part name Part No. Note Qty
Latch Latch operation cylinder CYLINDER,LATCH ASSY KLX-M1774-A0X 1
Latch operation valve LATCH VALVE ASSY KLX-M1832-A0X 1
Hook-axis (AH-axis) Hook operation valve HOOK VALVE ASSY KLX-M1832-B0X 1
AH-axis drive pulley PULLEY ASSY. KLX-M18E0-00X 1
AH-axis idler pulley IDLER ASSY. KLX-M18F0-00X 2
AH-axis tension pulley TENSIONER ASSY. KLX-M18G0-00X 1
Pallet pullout stage Pullout positioning stopper STOPPER ASSY KLX-M18C0-00X 2
Pullout plunger PLUNGER ASSY. KGX-M18A3-02X 3
Pallet pullout guide rail L1 GUIDE,HOOK 1 KLX-M1805-00X 1
Pallet pullout guide rail L2 GUIDE,HOOK 2 KLX-M1806-00X 2
Pallet pullout guide rail R1 GUIDE,HOOK 3 KLX-M1807-00X 1
Qty: Required quantity per cATS10
Inspection Check Sheet
Serial No.
This inspection check sheet describes from daily to monthly inspections.
Copy this page and use it for inspection.
Detail inspection procedures and inspections of 2-month interval or more
are described in each chapter of this manual.
Section Unit name Check items Inspection/work
Weekly (Mo./Day)
Monthly
Repair/
replacement
／ ／ ／ ／ ／ ／
／
Head
units
HM/FM
Nozzle
Nozzle tip
Check nozzle tip visually. If not clean, remove dirt on component pickup
surface (nozzle tip) with nozzle tip cleaning tape that comes with machine.
Spring action
Press nozzle tip with finger to check the spring action. If not smooth,
disassemble and clean the nozzle and then apply grease.
Air path
Clean nozzle air path if vacuum level when nozzle is open is out of standard
value or once every month. Use air blow tool, nozzle cleaning wire or similar
tool.
Leaf spring
(Roller lock)
Nozzle mounting
status
Detach/attach nozzle manually to check that leaf spring (roller lock) has
enough griping force. Check that leaf spring is deformed or worn out. If it is
defective, replace it with new one.
X and Y axes
X-axis
Ball screw
Clean ball screw with dry cloth. After that, apply specified grease (NSL) with
grease gun. Operate ball screw to spread the grease.
Guide
Clean guide with dry cloth. After that, apply specified grease (NSL) with grease
gun. Operate guide to spread the grease.
Y-axis
Guide
Clean guide with dry cloth. After that, apply specified grease (NSL) with grease
gun. Operate guide to spread the grease
Linear scale
Check that old grease remains on linear scale. If so, clean the linear scale
referring to the cleaning procedure (described in Chapter 3 2.2.1).
Conveyor
Board sensor Sensor status
Clean sensor section if dirt or dust is found. Check that the sensor works
correctly even after changing the conveyor width.
Recognition unit
Multi-camera Protective glass
Clean light protective glass of multi-camera if dirt or dust is found. If extremely
dirty, wipe off dirt with dry cloth or cloth with a small amount of lens cleaner.
Tape cutter
Tape cutter
Tape cutter sharpness
Abnormal sound
Check that abnormal sound is not heard when cutting tape.
Check that tapes in empty tape box are cut correctly.
*Contact YAMAHA sales representatives when abnormality is noticed.
Feeder bank
(Fixed feeder bank)
Feeder plate Plate
Check feeder plate surface visually. If dirt or dust is found, clean with home
vacuum cleaner (or vacuum assembly).
Feeder exchange
carriage
Feeder plate
*1
Plate
Clamp unit
Check feeder plate and clamp unit area visually. If dirt or dust is found, clean
with home vacuum cleaner (or vacuum assembly).
Positioning section
*1
Positioning pins
Wipe off old grease on positioning pins inserted in feeder exchange carriage
and machine. Then apply grease (NSL) with cotton swab or similar tool.
Ionizer
(Machine option)
Discharge needle
Cleaning discharge
needle tip
Stop supplying main air. Then clean discharge needle tip using cotton swab
with ethanol. After that, leave discharge needle for a while until it dries. If an
error still occurs even after cleaning, replace it with new one.
*1
See "Z:LEX (YSM20R/YSM20WR) Option Manual for how to maintain feeder exchange carriage and tray changer.
Version 3.10
Maintenance Manual
September 2020
YSM20R/YSM20WR