YSM20R_YSM20WR_Mainte_E - 第24页

General Contents Introduction 1. About this manual i 2. Maintenance list ii Chapter 1 Maintenance 1. Maintaining machine per formance 1-1 1.1 Essential conditions and working environment 1-1 1.2 Importance of periodic in…

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Safety instructions

4. Safety message in this manual

The contents that must be followed to prevent users and third parties from injury and damage to a machine

are explained as "Warning" and "Caution" in this manual. The contents that are required and helpful

information when operating a machine are explained as "Note" and "Tips".

Warning

WARNING

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

THESE ARE POINTS MOST ESSENTIAL FOR PROTECTING THE SAFETY OF THE MACHINE OPERATOR, INSPECTOR AND SERVICE

PERSONNEL.

Caution

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor injury, or material loss or damage

to the machine. These points are important for protecting the safety of the machine and data, etc.

Note

NOTE

Provides required information when operating a machine in a simple and clear manner.

Tip

TIP

Provides helpful explanation for work.

Emergency stop

EMERGENCY STOP

IF THIS MARK IS IN THIS MANUAL, MAKE SURE TO WORK WHILE A MACHINE IS IN EMERGENCY STOP.

General Contents

Introduction

1. About this manual i

2. Maintenance list ii

Chapter 1 Maintenance

1. Maintaining machine performance 1-1

1.1 Essential conditions and working environment 1-1

1.2 Importance of periodic inspections and cleaning 1-2

1.3 Importance of appropriate humidity management 1-2

2. Preparing for maintenance tasks 1-3

2.1 Consumable parts 1-3

2.1.1 HM head unit 1-3

2.1.2 FM head unit 1-4

2.1.3 Replaceable parts for all models 1-5

2.2 Replaceable parts 1-9

2.2.1 HM head unit 1-9

2.2.2 FM head unit 1-10

2.2.3 Conveyor/Base 1-11

2.3 Maintenance tools 1-12

2.3.1 Cleaning tools 1-12

2.3.2 Lubricating tools and grease 1-14

2.3.3 Special tool 1-16

2.4 Required tools 1-17

Chapter 2 Daily maintenance items

Before beginning work 2-1

1. Checking the nozzle 2-2

1.1 Checking with software 2-2

1.1.1 Vacuum level when nozzle is open 2-4

1.2 Checking the nozzles visually 2-5

2. Cleaning the feeder plate 2-6

3. Checking tape cutter sharpness 2-8

Chapter 3 Periodic maintenance items

1. Weekly maintenance 3-1

1.1 Nozzle inspection 3-1

1.1.1 Inspecting nozzle slide section 3-1

1.1.2 Checking leaf spring/roller lock 3-2

EMKMK-209-0310

1.2 Nozzle cleaning 3-3

1.2.1 Cleaning and lubricating nozzle slide section 3-3

1.2.2 Cleaning nozzle air path 3-4

1.2.3 Cleaning nozzle tip 3-5

1.2.4 ANC nozzle attaching / detaching tool 3-7

1.3 Cleaning and lubricating gripper nozzle (option) 3-10

1.3.1 Inspecting gripper nozzle 3-10

1.3.2 Cleaning and lubricating gripper nozzle 3-10

1.4 Cleaning multi-camera lighting's protective glass 3-12

2. Monthly maintenance 3-13

2.1 X-axis 3-14

2.1.1 Cleaning and greasing X-axis ball screw 3-14

2.1.2 Cleaning and lubricating X-axis guide 3-16

2.2 Y-axis 3-17

2.2.1 Cleaning/lubricating Y-axis guide and cleaning linear scale 3-17

2.3 Conveyor 3-19

2.3.1 Checking conveyor sensor condition and operation 3-19

3. 3-month maintenance 3-20

3.1 Cleaning and replacing air filter 3-20

3.2 Checking ejector vacuum level 3-21

3.3 Operation check of blow valves for heads/cleaning 3-22

3.4 Checking shaft tip 3-24

3.5 HM Head: Checking Z-axis operation 3-25

3.5.1 HM head: Checking spline shaft Z-axis operation 3-25

3.5.2 HM head: Checking/cleaning around spline shaft 3-25

3.5.3 HM head: Applying grease to spline shaft (when required) 3-26

3.6 FM head: Cleaning/lubricating around Z-axis ball screw 3-27

3.7 PU-axis 3-29

3.7.1 Cleaning and lubricating PU-axis ball screw 3-29

3.8 Base 3-31

3.8.1 Cleaning filter for Y-axis cooling fan 3-31

3.8.2 Cleaning machine rear side filter 3-33

4. 6-month maintenance 3-34

4.1 Cleaning camera lighting unit 3-34

4.1.1 Cleaning fiducial camera 3-34

4.1.2 Cleaning multi-camera 3-35

4.1.3 HM head: Cleaning scan camera 3-36

4.1.4 FM head: Simple cleaning of side-view camera 3-37

4.2 Base unit 3-38

4.2.1 Cleaning fan filter for control box 3-38

5. 1-year maintenance 3-40

5.1 Cleaning spline shaft 3-40

5.1.1 HM head 3-40

5.1.2 FM head 3-42