YSM20R_YSM20WR_Mainte_E - 第28页

The instruction manual of this machine is written for those who operate this machine. Please read this manual carefully for correct operations and pay special attention to safety precautions. After reading through this m…

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2.5 Head unit 5-12
2.5.1 HM head unit 5-12
2.5.2 FM head unit 5-13
Chapter 6 How to replace consumable parts
1. Nozzle 6-1
1.1 Replacing nozzle tip and spring 6-1
1.2 Replacing nozzle O-ring 6-2
2. Nozzle leaf springs and roller lock 6-3
2.1 Replacing nozzle leaf springs 6-3
2.1.1 HM head 6-3
2.1.2 FM head 6-5
2.2 FM head: Replacing roller lock 6-6
3. Head unit 6-7
3.1 HM head: Replacing valves 6-7
3.2 FM head: Replacing valves 6-9
4. Conveyor 6-10
4.1 Replacing conveyor belt 6-10
4.2 Replacing conveyor valve 6-20
5. Base 6-25
5.1 Replacing carriage clamp valve 6-25
Appendix
1. Specifications A-1
1.1 Air regulator unit A-1
1.2 Power connection terminals A-2
1.3 Connection between machines A-3
1.3.1 PREVIOUS INTERFACE connector A-3
1.3.2 NEXT INTERFACE connector A-4
2. Maintenance parts A-5
2.1 YSM20R/YSM20WR consumable parts list A-5
2.2 YSM20R main unit maintenance parts list A-6
2.3 YSM20WR main unit maintenance parts list A-14
2.4 Tray component supply unit maintenance parts list A-21
The instruction manual of this machine is written for those who operate
this machine.
Please read this manual carefully for correct operations and pay
special attention to safety precautions.
After reading through this manual, please use this manual as an
occasional reference and keep it within reach.
Introduction
Contents
1. About this manual i
2. Maintenance list ii
i
Introduction
1. About this manual
This manual is comprised of the following chapters.
Chapter 1 Maintenance
Describes operating conditions and environments necessary to maintain the machine performance, and the importance
of the daily check work and cleaning work. Setups to make before starting maintenance work, consumable parts and
maintenance tools as well as the necessary tools are also described.
Chapter 2 Daily maintenance items
Making checks and cleaning the machine are essential daily maintenance tasks for maintaining equipment performance.
Performing these tasks prevents unforeseen trouble and allows using the machine in an optimum state.
Chapter 3 Periodic maintenance items
Describes maintenance tasks that should be performed periodically to maintain equipment performance. According to
the contents of the maintenance items, recommended maintenance intervals are available, such as "weekly", "monthly",
"3-month", "6-month", and "1-year".
Chapter 4
Maintenance of options
Describes the maintenance work of the Z:LEX main unit options (ionizer, UPS battery, and nozzle station).
For details about options (cATS10, sATS30, sATS30NS, Feeder exchange carriage, Nonstop Feeder exchange system, QFP
recovery conveyor, and Automatic Push-up Pin Exchange System) other than those for the main unit, and UPS, see "Z:LEX
(YSM20R/YSM20WR) Option Manual".
Chapter 5
Lubrication Points
This section provides information regarding the lubrication points, lubrication tools, and the lubrication schedule for the
axes described in "Chapter 3 Periodic maintenance items".
Chapter 6 How to replace consumable parts
Describes how to replace the consumable parts, such as nozzle leaf springs or the replacement parts, such as valves.
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WARNING
ALWAYS THOROUGHLY READ "SAFETY INSTRUCTIONS" STATED AT THE BEGINNING OF THIS DOCUMENT BEFORE STARTING
THE MAINTENANCE WORK.