YSM20R_YSM20WR_Mainte_E - 第29页
i Introduction 1. About this manual This manual is comprised of the following chapters. Chapter 1 Maintenance Describes operating conditions and environments necessary to maintain the mac hine performance, and the import…
The instruction manual of this machine is written for those who operate
this machine.
Please read this manual carefully for correct operations and pay
special attention to safety precautions.
After reading through this manual, please use this manual as an
occasional reference and keep it within reach.
Introduction
Contents
1. About this manual i
2. Maintenance list ii
i
Introduction
1. About this manual
This manual is comprised of the following chapters.
Chapter 1 Maintenance
Describes operating conditions and environments necessary to maintain the machine performance, and the importance
of the daily check work and cleaning work. Setups to make before starting maintenance work, consumable parts and
maintenance tools as well as the necessary tools are also described.
Chapter 2 Daily maintenance items
Making checks and cleaning the machine are essential daily maintenance tasks for maintaining equipment performance.
Performing these tasks prevents unforeseen trouble and allows using the machine in an optimum state.
Chapter 3 Periodic maintenance items
Describes maintenance tasks that should be performed periodically to maintain equipment performance. According to
the contents of the maintenance items, recommended maintenance intervals are available, such as "weekly", "monthly",
"3-month", "6-month", and "1-year".
Chapter 4
Maintenance of options
Describes the maintenance work of the Z:LEX main unit options (ionizer, UPS battery, and nozzle station).
For details about options (cATS10, sATS30, sATS30NS, Feeder exchange carriage, Nonstop Feeder exchange system, QFP
recovery conveyor, and Automatic Push-up Pin Exchange System) other than those for the main unit, and UPS, see "Z:LEX
(YSM20R/YSM20WR) Option Manual".
Chapter 5
Lubrication Points
This section provides information regarding the lubrication points, lubrication tools, and the lubrication schedule for the
axes described in "Chapter 3 Periodic maintenance items".
Chapter 6 How to replace consumable parts
Describes how to replace the consumable parts, such as nozzle leaf springs or the replacement parts, such as valves.
w
WARNING
ALWAYS THOROUGHLY READ "SAFETY INSTRUCTIONS" STATED AT THE BEGINNING OF THIS DOCUMENT BEFORE STARTING
THE MAINTENANCE WORK.
ii
Introduction
2. Maintenance list
n
Maintenance list
The following maintenance procedure codes are used:
S: InSpection C: Cleaning L: Lubrication E: Replacement ( ): Procedure required only when a problem exists.
n
NOTE
Example
:
"C(E)" is indicated in the "3 Mon." field of [All heads] - [Valve] - [Filter] in the list shown below. This means that
the filter needs to be cleaned at intervals of 3 months. If contaminants cannot be removed, replace the filter with a
new one.
Section Unit name Check items Daily Weekly Monthly 3 Mon. 6 Mon. 1 Year 2 Years 3 Years
All heads
Nozzle
Nozzle tip SC(E)
Air path SC
Spring action SCL
Leaf spring
Nozzle mounting
status
S(E)
Valve
Filter C(E)
Ejector bit E
HM head Spline shaft Inside (air path) C
FM head
Spline shaft
Inside (air path) C
Outside CL
Z-axis
Ball screw CL
Guide CL
X-Y axes
X-axis
Ball screw SCL
Guide SCL
Y-axis
Guide SCL
Linear scale SC
Conveyor
Board transport
unit
Sensor status
check
SC
Conveyor belt SC
PU-axis Ball screw CL
U-axis (DS)
Ball screw CL
Guide CL
W-axis
Ball screw CL
Guide CL
Hexagon spline CL