YSM20R_YSM20WR_Mainte_E - 第32页
iv Introduction n Option : Maintenance list S: InSpection C: Cleaning L: Lubrication E: Replacement ( ): Procedure required only when a problem exists. n NOTE For details about the maintenance work of the options, see &q…
iii
Introduction
Section Unit name Check items Daily Weekly Monthly 3 Mon. 6 Mon. 1 Year 2 Years 3 Years
Vision
system
Lighting
unit
Fiducial camera Camera lighting C
Multi-camera
Protective glass SC
Camera lighting C
Scan camera
Diffuser plate/
Prism
C
Side-view camera
Diffuser plate/
Reflector plate
C C
Base and
other units
Feeder plate Plate SC
Tape cutter Tape cutter S
Front/rear cover
Air intake fan
filter
C(E)
Machine rear side
Air intake fan
filter
C(E)
Control box
Air intake fan
filter
C(E)
Air/mist filter Filter C(E)
Main unit
options
Ionizer Discharge needle C E
UPS Battery E
Nozzle station Sensor status SC
n
Tape cutter maintenance
YAMAHA recommends to inspect a tape cutter (and to lubricate with disassembly if needed) once a year , although this
may vary depending on the machine condition or machine operating environment. YAMAHA also recommends to replace
tape cutter blade once every 3 years. Note that tape cutter inspection, lubrication with disassembly, and replacing tape
cutter blade must be performed by YAMAHA service personnel. Contact YAMAHA sales representatives for more details.
iv
Introduction
n
Option : Maintenance list
S: InSpection C: Cleaning L: Lubrication E: Replacement ( ): Procedure required only when a problem exists.
n
NOTE
For details about the maintenance work of the options, see "Z:LEX (YSM20R/YSM20WR) Option Manual".
Section Unit name Check items Daily Weekly Monthly 3 Mon. 6 Mon. 1 Year 2 Years 3 Years
Feeder
exchange
carriage
Feeder exchange
carriage
Feeder prate
clamp unit
SC
Positioning
section
CL
Guide rail cover
clamp
(Carriage for ZS)
CL
cATS10
sATS30
common
Pallet Pallet condition S(E)
Pallet / Magazine
set
Set condition S
Magazine
Magazine condition
S(E)
Magazine set area
Magazine set
area
SC
Sensor area Sensor condition S
AZ-axis
Ball screw CL
Guide CL
AH-axis
Guide CL
Cam rail CL
AT-axis
Ball screw CL
Guide CL
sATS30NS
Pallet Pallet condition S(E)
Pallet / Magazine
set
Set condition S
Magazine
Magazine condition
S(E)
Magazine set area
Magazine set
area
SC
Sensor area Sensor condition S
AZ-axis
Ball screw CL
Guide CL
AH-axis
Guide CL
Cam rail CL
AT-axis
Ball screw CL
Guide CL
AHS-axis
Guide CL
Ball guide CL
Rack & Pinion CL
Shutter Ball guide CL
Chapter 1 Maintenance
Contents
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
1.3 Importance of appropriate humidity management 1-2
2. Preparing for maintenance tasks 1-3
2.1 Consumable parts 1-3
2.1.1 HM head unit 1-3
2.1.2 FM head unit 1-4
2.1.3 Replaceable parts for all models 1-5
2.2 Replaceable parts 1-9
2.2.1 HM head unit 1-9
2.2.2 FM head unit 1-10
2.2.3 Conveyor/Base 1-11
2.3 Maintenance tools 1-12
2.3.1 Cleaning tools 1-12
2.3.2 Lubricating tools and grease 1-14
2.3.3 Special tool 1-16
2.4 Required tools 1-17