YSM20R_YSM20WR_Mainte_E - 第34页

1-1 1 Maintenance 1. Maintaining machine per for mance The most important condition essential for maintaining the per formance of the machine you purchased is using it under good environmental conditions. Perfor ming dai…

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Chapter 1 Maintenance
Contents
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
1.3 Importance of appropriate humidity management 1-2
2. Preparing for maintenance tasks 1-3
2.1 Consumable parts 1-3
2.1.1 HM head unit 1-3
2.1.2 FM head unit 1-4
2.1.3 Replaceable parts for all models 1-5
2.2 Replaceable parts 1-9
2.2.1 HM head unit 1-9
2.2.2 FM head unit 1-10
2.2.3 Conveyor/Base 1-11
2.3 Maintenance tools 1-12
2.3.1 Cleaning tools 1-12
2.3.2 Lubricating tools and grease 1-14
2.3.3 Special tool 1-16
2.4 Required tools 1-17
1-1
1
Maintenance
1. Maintaining machine performance
The most important condition essential for maintaining the performance of the machine you purchased is
using it under good environmental conditions. Performing daily maintenance and periodic inspections is also
absolutely essential.
1.1 Essential conditions and working environment
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Air
Item Description
Air pressure
Supply air pressure: 0.45MPa or more
Setting air pressure: 0.40MPa (0.39MPa to 0.41MPa)
Air
consumption
(ANR)
YSM20R
HM head (1-beam type) : 130L/min(ANR) (average), 290L/min(ANR) (max.)
HM head (2-beam type) : 240L/min(ANR) (average), 340L/min(ANR) (max.)
FM head (1-beam type) : 80L/min(ANR) (average), 280L/min(ANR) (max.)
FM head (2-beam type) : 140L/min(ANR) (average), 320L/min(ANR) (max.)
YSM20WR
HM head (2-beam type) : 240L/min(ANR) (average), 340L/min(ANR) (max.)
FM head (2-beam type) : 140L/min(ANR) (average), 320L/min(ANR) (max.)
Use conditions
Air hose with inner diameter of 8 mm or more should be used.
Clean air passed through air dryer and air filter should be used.
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Power
Item Description
Power supply 200/208/220/240/380/400/416VAC (±10%), 3-phase AC line
Frequency 50 Hz or 60 Hz
Power supply capacity 10.4kVA
Average
power
consumption
YSM20R
TypePV: 1.9kW
TypeSV: 1.8kW
YSM20WR 1.9kW
Power supply connection Power cable conductor cross-section area: 6 mm
2
minimum
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Environment
Item Description
Noise Complies with EN61000-6-2 standard.
Humidity 20 to 80% (no condensation), optimal range: 50 to 60%
Temperature Functions guaranteed within 15 to 35°C. Machine precision guaranteed within 20 to 28°C.
Overvoltage category Category III
Pollution degree Degree 2
Altitude 1000 m or less above sea level
Installation
Flat level location sturdy enough so no vibration occurs during operation.
Wooden floors in particular are unsuitable.
Required floor flatness
When using feeder exchange carriages on the front and rear sides of the machine, the
flatness of the floor must be within 10 mm, including the area directly under the machine.
Floor load-bearing strength 850 kg/m
2
or more
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NOTE
When using an industrial humidifier as static electricity prevention measures, be sure to refer "1.3 Importance of
appropriate humidity management", and comply it.
1-2
1
Maintenance
1.2 Importance of periodic inspections and cleaning
Periodic inspections and cleaning are extremely important maintenance tasks. Failure to perform inspections
and cleaning will prevent the machine from delivering full performance and may lead to component mounting
problems or equipment breakdowns.
Examples:
• Dirty nozzles might cause mistakes in component recognition and cause mounting errors.
• Dirty air paths may cause numerous pickup and mounting errors.
• Inadequate feeder and feeder plate inspections may cause pickup errors.
• Dirty optical system (camera, lighting, etc.) may cause recognition errors.
• Poor greasing of axes may cause abnormal noises.
• Poor inspections such as of valves may cause errors in PCB clamping and conveying.
As these examples show, failure to make inspections may lead to equipment problems. It is strongly
recommended to perform periodic inspections and cleaning to ensure the machine is used under optimal
conditions.
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NOTE
The "inspection check sheet", a list of inspection items is included at the end of this manual for effective inspection.
Use the check sheet when inspecting.
1.3 Importance of appropriate humidity management
The inappropriate humidity management of the machine installed floor, it triggers dew drops and may damage
the control circuit inside of machine.
Perform the following itmes to secure machine endurance.
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Check the temperature and humidity of your site before turning on machines.
• Actuate the air conditioner, humidifier or dehumidifier to adjust the temperature and humidity matched to the
environmental condition described in "1.1 Essential conditions and working environment", confirm the temperature
and humidity of your site settle and then turn on machines.
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Use the humidifier adequetly.
• Use the water without much impurity for humidifier.
• The spray type humidifier should be installed at high place enough from machines. Adjust the amount of mist to
prevent the dew drops on machine surface.
• Adjust the humidifier operation as necessary. Especially the using of humidifier in humid period, the humidity may
excess 80%.
TIP
The water without much impurity refers to that is filtered by the dedicated equipment.
The impurity amount of filtered water can be perceived by the electrical conductivity of water (S/cm);
General tap water in Japan: 100 - 400 μ
S/cm
Filtered tap water: approx. 1 - 2 μ
S/cm
c
CAUTION
For your humidifier, DO NOT use tap water or well water. Those water include small amount of elements as such
Natrium or Chlorine, may cause a decline of insulation, and it may damage the circuit inside of machine.