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5 Gantries SIPLACE 80S-20/F4/F4-6/F5 Service Manual 5.7 Exchanging the X -/Y-Trailing Cable Edition 09/99 5 - 22 5.7 Exchanging the X-/Y-T railing Cab le 5.7.1 Safety Instructions DANGER O O O Mach ines of th e SIPL ACE …

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SIPLACE 80S-20/F4/F4-6/F5 Service Manual 5 Gantries
Edition 09/99 5.6 Replacing the Tension Roller for the Y-axis Toothed Belt
5 - 21
5.6 Replacing the Tension Roller for the Y-axis
Toothed Belt
5.6.1 Spare Parts, Auxiliary Materials and Equipment
– 1 tension roller, Y axis, from item no. 00321607-02
– Belt tension measuring device, from item no. 00326015-01
5.6.2 Removal
NOTE
You should comply with the safety instructions in Section 1.
● Loosen the Y-axis toothed belt on the tension rollers using a hexagon socket screw key, size 8
(see Fig. 5.5.1
).
● Loosen the three M6 hexagon socket screws which fit the tenion roller (see Fig. 5.5.1).
5.6.3 Installation
● Fit the new tension roller using the fastening screws.
● Tension the cut toothed belt in accordance with Table 5.5 - 1 on page 5 - 20.
● Carry out adjustment for the Y axis (see adjustment instructions).
5 Gantries SIPLACE 80S-20/F4/F4-6/F5 Service Manual
5.7 Exchanging the X-/Y-Trailing Cable Edition 09/99
5 - 22
5.7 Exchanging the X-/Y-Trailing Cable
5.7.1 Safety Instructions
DANGER O O O
Machines of the SIPLACE family are powered by 3 x 400 V +/- 10 %, 50/60 Hz line voltage.
As a consequence, parts of the system conduct dangerous levels of electricity. Inside the machine base these
levels are present even when the main switch is OFF!
During all work with the machine, you must comply with the higher level safety instructions in Section 1 of
this service manual. During all work inside the machine base in particular, observe the more stringent safety
regulations DIN EN 60204 (formerly VDE 0113).
For all following jobs the machine must be switched OFF and isolated from the mains. In addition, the
compressed air intake must be switched OFF at the main valve of the compressed air unit in the machine
base. The compressed air lines must be vent by opening the air relief valve.
Secure the machine carefully to prevent unauthorized restarting.
Follow the instructions regarding residual voltages in Section 1 when the machine base doors are removed
(terminal panel/servo cabinet).
Comply with regulations on ESDs during all work on the circuit boards (see Section 1).
To perform the work it is best if the relevant component table is dismantled.
2 people are required to dismantle the exchangeable component table !
During all of the work, secure the machine against other people and against unauthorized starting as
described in Section 1.
Proceed in the following order.
SIPLACE 80S-20/F4/F4-6/F5 Service Manual 5 Gantries
Edition 09/99 5.7 Exchanging the X-/Y-Trailing Cable
5 - 23
5.7.2 Spare Parts
5.7.2.1 Spare Parts for Trailing Cable on SIPLACE 80 F4 / F5
CAUTION O
Instead of the standard protective hose (Item No.: see below) a polyester hose is always used on machine
option F5 DCA. Please request the article number of this optional spare part.
Units Designation Item No.: Note
- 1 Protective hose 00315006-01
(Expando HTNS_L DM 30-5)
- 1 7-tube pneumatic hose PK3, black 00318551-01
- 1 Set of ribbon cables 00327587-01 Ribbon cables, 6x long + 2x short
(without protective hose)
- 1 Cable supply chain 00316756-01
- 1 Cover band for cable supply chain 00316747-01
- 1 Adhesive band, SCOTCH 00200509-01
5.7.2.2 Spare Parts for Trailing Cable on SIPLACE 80 S-20
- 1 Protective hose 00315006-01 *
(Expando HTNS_L DM 30-5)
- 1 7-tube pneumatic hose PK3, black 00318551-01 *
- 1 Set of ribbon cables 00334933-01 * Ribbon cables, 2x short + 5x long,
(without protective hose)
- 1 Cable supply chain 00316753-01 *
- 1 Cover band for cable supply chain 00316751-02 *
- 1 Adhesive band, SCOTCH 00200509-01 *
*) Number per gantry
5.7.3 Tools and Expendable Materials
● Set of Allen wrenches
● Roll of Masking tape, permanent marker
● Drift punch, diameter 2 (or size 1.5 Allen wrench can be used),
to remove the pin of the Y-strain relief device
● Diagonal-nosed cutting pliers
● 3 Cable tie for package of ribbon cables (under the side guard) on F4, F5 / S-20
● 1 or 2 Hose clamps (for pneumatic hose bundle, air distributors) on F4, F5 / S-20
● 4 or 3 Cable ties (F4, F5 / S-20)