HS50_advance_level 1_20200522_221201 (1) - 第256页

Student G uide HS-50 Advanced I Ausgabe 0 6/2002 7.6 Service and Calib r ation 26 7. 6 S ervice a nd Ca libratio n execute  IC-Mappings execute  RV -Mappings execute  PCB-Mappings fine  calibration  (if  placement …

Student Guide HS-50 Advanced I Ausgabe 06/2002

7.5 Service and Adjustments

checkvacuumsystemifitissealed

Checkaxisdynamic

Takecareaboutgoodconditionsofthe

frictionareaandthecorrektmountingof

thefrictionblocs

Checkbelttensionsofreferingaxis

(differenttensionDLM1C&Pheadsand

theothersseebottom)

djustthedistancetothesleeveto

1.3mm

AdjusttheUltrasonicsensors

djusttheslowtransportspeed

(notonHS50)

djusttheairkissatplacement-

andpickupcircuit

AdjusttheAnti-Crash-board(sHS50)

Zeropointcorr.D-turningaxisP&P

head

ZeropointcorrZ-axisP&P-head

SetCAN-BUSJumper(DIP-switch)

gantry1/2(HS503/4)

AdjustthetracksignalsX/Y-axis

AdjustpositiontracksignalencoderX

/Y-Axisto(0.4mm)

TestupperendstoppositionZ-axis

Adjustmotorpositiontoadistance

plungerhousingof0,2mm

AdjustpositiontracksignalencoderDP-

Axisto1,5mmdistance

Zeropointcorr.star-axisC&P-head

Mountthestarwithzeropointcorr,

gaugeonthestarmotorshaftC&P.

Mounttheplace.starwithpowersupply

onthestarmotorshaftC&P.

Zeropointcorr.Z-axisC&P-head

ReasonfortheAdjustments

Adjustments:

Sequencefromtoptobottom

S/F

Replacesteppermotor

ofvacuumairkiss

S/F

Replaceairkissunit

S/F

Replacelightbarrier

bottomonZ-axis

S/F

S/F

(0)

S/F

Replacethemotor/belt

oftheZ-axis

S/F

ReplacetheDP-station

S/F

Replacethetracksignal

encoderoftheDP-

station

S/F

Replacethevacuum

distributor

S/F

ALL

C&P

DLM1

C&P

Dismountreplacethe

placementstar

S/F

ALL

C&P

DLM1

C&P

Replacethestarmotor

S/F

S/F

(0)

S/F

ReplaceC&P-head

S/F

S/F

(0)

S/F

headmodularity

(C&Phead)

ReplaceP&P-head

ReplacetheP&P-head-

sleeve

ReplacetheZ-andD-

axismotorP&P-head

S/F

S/F

(0)

Replacethebelt,

changingsattheaxis

S/F

replacetheX-/Y-motor

S/F

ReplacetheX-axis

frictionblock

S/F

ReplacetheServo

amplifierboard

S/F

S/F

(*)

Replacetheconnecting

boardsmallaxis(X)

S/F

(*)

Replacetheconnecting

boardlargeaxis(Y)

S/F

Replacetheencoder

X-/Y-axis

S/F

CounterrorsX-/Y-axis

S/F

ReplacetheUltrasonic

sensor

S/F

Replacethetransport

motor

S/F

Replacehalfbridge

rectifier

OnalltheotherC&Pheadsto

185Hz.

Tracksignaladjustments(*)

notforF5HM

Fcontents80F4/80F5/F5HM

ScontentsHS50/S25HM/(80

S23)/80S20

(0)TheZ-BeltoftheDLM1C&P-

headonHS50/S25HM/(80

S23)/F5HMistoadjustto280

Hz.

Student Guide HS-50 Advanced I Ausgabe 06/2002

7.6 Service and Calibration

executeIC-Mappings

executeRV-Mappings

executePCB-Mappings

finecalibration(ifplacementaccuraccy

havetobeincreased)

TravelareaX/Yaxis

calibrateC&P-nozzlechangerPickup

height

calibrateC&P-nozzlechangerX/Y-

position

calibrateP&P-nozzlechangerNozzle

pickupheight

calibrateP&P-nozzlechangerX/Y-

position

calibratecalibrationtoolposition

calibratefixedPCB-corner(s)

CalibrateFeederarea

calibratecoplanaritymodule

CalibrateP&PFC-camera

calibrateP&P-camera

CalibrateMA-zeropointgantry1+2/

and(forHS50only)3+4

calibrateMA-Zeropointgantry1

singlemeasurementsegmentoffsetI

singlemeasurementsegmentoffsetII

CalibrateRV-head(includecomponent

cameraSegmentoffsetII/I)

CalibratePCBcamera

Zeropointcorr.Z-/D-axisP&P-head

Zeropointcorr.star-axisC&P-head

Resonsforcalibrations

calibrationfromtoptobottom

S/F

Replace/remountPCB-

camera

S/F

Replace/remountC&P-head

S/F

Mechanicalinfluencetothe

segmentguideance

S/F

NewStarzeropointcorrection

S/F

Replace/remountC&P

componentcamera

S/F

Replace/remountplacement

star

S/F

Replace/remountStarmotor

Replace/remountP&P-head

Replace/remountP&P-head

camera

Replace/remountP&P-head

FC-camera

S/F

Replace/remountposition

encoderincrementalscaleX/Y

S/F

Replace/remountPCB

stopper

S/F

NewPCB-transport(fixedrail)

S/F

Doubletransportoption

S/F

Replace/remountmachine

zeropointposition

S/F

Replace/remountcalibration

toolposition(combinedwith

MAzero)

Replace/remountcomponent

table

Replace/remountcoplanarity

module

S/F

Mechanicalinfluencetothe

gantryReplace/remountat

HS50

Replace/remountnozzle

changerP&P-head

S/F

Replace/remountnozzle

changerC&P-head

S/F

Recalibratemachinezeropoint

(allgantriesofaplacement

area)

S/F

Headmodularity

S/F

Firstsetup

accuracyisexpected.

Orplacementdeviationistoohigh

Wholecalibrationofthegantryafterhead-orheadfront

partdisassemblingifincreasedplacement

Forthe6nozzleC&P-headweuse920nozzlesbecause

there is software – correction for this component camera.

Only 956 nozzle for DCA-camera option on C&P heads.

We use this for the 12 nozzle head.

With 956 nozzles is the lower end of the calibration tool

exact in the focus level of the C&P-head component

F contents F4 / F5 / F5HM

S contents HS50 / (S23) / S25HM / S20

line 6 & 7 is is included in calibration menue "RV-

head calibration." line 5

Segment offset .... Is a test sequence for crash

influence on a segment

File name saved with:

description of content

page

ACHS_OPT.MA

at the moment empty

ACHS_VER.MA

calibrations in

SITEST

Zero point corrections and minimal/maximal travel

range positions

AKTUELL.MA

SR GUI after

succesful nozzle

exchange

nozzle set up at placement heads

BESENSOR.MA

calibrations in

SITEST

opening length of component-Sensors

FK_OFF.MA

calibrations in

SITEST

Fine calibration values

KAMDAT.MA

calibrations in

SITEST

calibration values of calibrate cameras

KONFIG.MA

calibrations in

SITEST

xis- and Sensor system-configuration of all machine

gantries

MA_OPT.MA

calibrations in

SITEST

gantry delay time for placement enable

MAPP_11.MA

calibrations in

SITEST

the mapping data for gantry and transport MAPP_GT

PIP_OFF.MA

calibrations in

SITEST

calibration value Segment Offsets top and bottom for

all C&P-placement head

PPW_AKT.MA

SR GUI after

succesful nozzle

exchange

nozzle set up nozzle changer magazines

PPW_VERM.MA

calibrations in

SITEST

calibration values nozzle changer magazines and

reject positions

REAL.MA

calibrations in

SITEST

calibration values of all machine positions

IDEAL.MA

send from LC

contain the machine options, positions, configurations

and nozzle types with parameter

scanning

from DataBase

system

which nozzles are in the scanning about pollutions

vacuum / airkiss

from DataBase

system

contain limits and settings for the vacuum checks

vacuum z-axis

from DataBase

system

which nozzles type activate the vacuum at pick up

with the upper lightbarrier (SW-version 4XX /501/502)

Edition 1.0 1 desc_MA_files.xls MA-Data_description SD EA1 S GC Training