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Editi on 06/2002 S tudent Guide HS - 50 Advance d I 1 1 Pneumat ic Cutter and Emp ty-T ap e Duct 30 11.6.4.2 Ins t alli n g the S hort- Stro ke Cylinder / th e Ar ticula ted Joint W ARNING Y ou might cut yourself on t he…

Student Guide HS-50 Advanced I Edition 06/2002
11 Pneumatic Cutter and Empty-Tape Duct
29
Fig. 11.6.3 Removing and Installing the Short-Stroke Cylinder
Key:
1. Short-stroke cylinders 1 and 2
2. Screws fastening the short-stroke cylinders: 2 socket hex head cap screws each, M5 x 65
3. Screws fastening the articulated joint (see also Fig. 11.6.4)
4. Proximity switch (for position cylinder moved in). Fastener: 1 cross-slotted screw
5. Proximity switch (for position cylinder moved out). Fastener: 1 cross-slotted screw
6. One-way restrictor (for running cylinder out)
7. One-way restrictor (for running cylinder in)
8. Allocation of the compressed air connections, air hoses
9. Y-socket union (in the cable pit)
10. Multiple-Y-distributor on the safety valve (5 bar from compressed air unit)

Edition 06/2002 Student Guide HS-50 Advanced I
11 Pneumatic Cutter and Empty-Tape Duct
30
11.6.4.2 Installing the Short-Stroke Cylinder / the Articulated Joint
WARNING
You might cut yourself on the blades and the tape deflector. 11
CAUTION
Tighten the screws to the correct torque -> see Table, Fig. 11.4.2. 11
11
11
Key to Fig. 11.6.4 (right):
1. Short-stroke cylinder (1 or 2)
2. Articulated joint (complete)
3. Wrench surface for disassembling the articulated joint
4. Secure articulated joint thread with Loctite no. 243
5. Open-end wrench surface of articulated joint
6. Slide surface of the movable blade
7. Screw fastening the articulated joint to the movable blade:
one M4 x 24 DIN 912 socket hex head cap screw each, strength 12.9,
secured with Loctite no. 243
8. Movable blade with slot to prevent the articulated joint from turning

Student Guide HS-50 Advanced I Edition 06/2002
11 Pneumatic Cutter and Empty-Tape Duct
31
Fig. 11.6.4 Removing Articulated Joint, Installing It on New Master Cylinder and Bonding It in Place
à If the articulated joint is damaged, use a (complete) new one (Item no.: see Section 11.2) or
clean the residues of Loctite from the thread of the existing articulated joint pin.
à Apply a small amount of Loctite no. 243 (Item no.: see Section 11.3) to the thread.
à Take note of the following WARNING. If the enamel on the one-way restrictor is damaged use
a new "short-stroke cylinder assembly HS-50".
DANGER
One-way restrictors are not to be set on the machine. This is only permitted at the factory.
For this reason the replacement short-stroke cylinder must always be installed, together with the
new, already adjusted restrictors attached to it. 11
à Screw the threaded pin into the short-stroke cylinder. If necessary use a new "short-stroke cyl-
inder assembly for HS-50" (Item no.: see Section 11.2).
à Turn the articulated joint into the mounting position (see Fig. 11.6.4: diagram on left) and
tighten the articulated joint against the wrench surface.
Once the cylinder is installed, the slot in the movable blade prevents the articulated joint from
turning.
à Copy the exact mounting position of the proximity switch from the old short-stroke cylinder to
the new one (feeler gauge, fine-tip marker).
à Having thus prepared the cylinder, install it, complete with one-way restrictors and incl. the ar-
ticulated joint, on the cutter in the correct rotational position.