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Editi on 06/2002 S tudent Guide HS - 50 Advance d I 1 1 Pneumat ic Cutter and Emp ty-T ap e Duct 42 11.6.10 Exchan ging the Ru bber- Metal Vibrat ion Damper For this step, the cu tter is l ifted out of the machine . W AR…

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Student Guide HS-50 Advanced I Edition 06/2002
11 Pneumatic Cutter and Empty-Tape Duct
41
NOTE:
For the adjustments it is the best, if a second person is available 11
à With the feeler gauge, check:
The distance between the empty-tape baffle and the leading edge of the tape deflector must
again be within the TARGET distance 1.0 to 1.5 mm over the entire length (see Fig. 11.4.3 ->
Detail).
If the gap is not OK.
à Loosen the screws holding the empty-tape duct once again and correct the position of the
duct in the holes.
à If this is not enough, you may assume that the cutter was already not in the optimal position
before the empty-tape duct was exchanged:
In this case, correct the position of the cutter in the slots of the retaining brackets in the man-
ner described for the installation of the cutter in Section 11.6.1.2.
If the gap is OK.
à Perform the appropriate “Final Steps (see Section 11.6.11).
11.6.9 Exchanging Baffles and / or Reject Box (Profile)
The "empty-tape duct assembly" has already been removed, as described in Section 11.6.8.
à Undo the self-tapping M4 screws fastening the baffle or reject box that you want to dismantle
(see detail in Fig. 11.4.3, 13 to 18).
à Insert the new baffle inside/outside and /or the new reject box (Item no.: see Section 11.2) and
fasten it with the self-tapping screws (see Fig. 11.4.3 -> 13 to 18).
à Install the empty-tape duct assembly and check the gap between the leading edge of the tape
deflector and the “empty-tape baffle, inside", as described in Section 11.6.8.
à Perform the appropriate “Final Steps” (see Section 11.6.11).
Edition 06/2002 Student Guide HS-50 Advanced I
11 Pneumatic Cutter and Empty-Tape Duct
42
11.6.10 Exchanging the Rubber-Metal Vibration Damper
For this step, the cutter is lifted out of the machine.
WARNING
Wear thick protective gloves. 11
CAUTION
Before you exchange the rubber-metal vibration dampers, the disassembled pneumatic cutter
must be screwed to the mounting plate (Item no.: Section 11.3) before removing any part.
If this prefabricated plate is not available, the rubber-metal vibration dampers have to be ex-
changed at the Siemens factory because, if this plate is not used, it is impossible to reassemble
the blades/tape deflector without distortion.
The cutter must be completely assembled before it is removed from the plate (all screws tightened:
see Fig. 11.4.2).
Tighten the screws to the correct torque -> see Table, Fig. 11.4.2. 11
NOTE:
In the case of a problem, all 4 rubber-metal vibration dampers are always exchanged. 11
à Turn the machine and then the compessed air ON.
à Disconnect the movable component changeover table from the machine and move it out of the
machine.
à Turn the machine OFF, disconnect the machine from the mains and turn off the flow of com-
pressed air at the compressed air unit. Actuate the needle valve on the compressed air unit to
bleed the compressed air lines (see DANGER text in Section 11.1).
à Remove the pneumatic cutter, as described in Section 11.6.1.1.
à Note the CAUTION text above.
à Before any further disassembly, place the dismantled cutter so that the retaining brackets (LH
and RH) are on the prefabricated mounting plate (Item no.: see Section 11.3) and screw it tight
with four M6 socket hex head cap screws.
à Mark the mounting position on the stationary blade (left end must remain on the left).
à Remove the stationary blade, as described in Section 11.6.2.
Student Guide HS-50 Advanced I Edition 06/2002
11 Pneumatic Cutter and Empty-Tape Duct
43
à Remove the cover plate holder (incl. cover plate), the tape deflector holder incl. tape deflector
and the two holddowns incl. the spacers, as described in Section 11.6.3.
The version 03 holddowns match the version 04 cutters (= with tape deflector).
Blades and spacers are attuned (= match).
à Loosen the screws fastening the 2 rubber-metal vibration dampers on the left and right (one
M4 socket hex head cap screw on each: see Fig. 11.4.3 -> 9).
à Lift the cutter off the rubber-metal vibration dampers on the cutter holders.
à Working from the bottom, loosen the srews fastening all 4 rubber-metal vibration dampers to
the cutter holder (one M4 socket hex screw each: see Fig. 11.4.3 -> 9).
à Make certain that disks and spring washers previously removed are placed back under the vi-
bration dampers (see Fig. 11.4.3 -> 12 and Fig. 11.4.2 -> 18).
à Place the 4 new rubber-metal vibration dampers (Item no.: see Section 11.2) on the retaining
brackets and, working from the bottom of the brackets, screw the dampers tight.
à Working from above, place the cutter onto the vibration dampers and screw it tight to them (Fig.
11.4.3 -> 9). Pay attention to the length of the screws (= 20 mm).
à Assemble the cutter in the manner described in Section 11.6.3.2.
à Dismantle the cutter from the mounting plate.
à Mount the cutter in the machine, as described in Section 11.6.1.2.
à Install the empty-tape duct assembly and check the entire length of the gap between the lead-
ing edge of the tape deflector and the “empty-tape baffle, inside", as described in Section
11.6.8.
à Perform the appropriate “Final Steps” (see Section 11.6.11).