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06/2002 E dition S tudent Guide HS-50 Advance d I 12 Preve ntive Maintenance 22

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Student Guide HS-50 Advanced I 06/2002 Edition
12 Preventive Maintenance
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You will need the following tools and consumables for the weekly maintenance tasks:
Vacuum cleaner
–Waste bin
–Brush
Scissors
Soft, lint-free cloths
Ethyl alcohol
Magazine with cleaned ceramic nozzles or new nozzles.
There must be no PCBs in the placement system during the following maintenance steps.
: Select "Block manually" (status closed) on the station computer and click on Accept (or Track
1 / Track 2 for the dual conveyor).
Wait until the last PCB is complete and has left the placement system.
The working area is now clear.
: Press the Stop button.
: Open the protective cover.
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Take hold of the handle and carefully move the gantry. Do not use too much force.
: Push the gantry over the component table. This will leave your working area clear.
Clean PCB conveyor / sonar BEROs
a Clean the sonar BEROs thoroughly using the vacuum cleaner.
s Use a suitable vacuum cleaner nozzle to remove any loose components from the sonar BERO
unit.
d Use the vacuum cleaner to remove any loose components from all around the PCB conveyor.
Loose components in the PCB conveyor or sonar BERO unit could cause malfunctions.
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06/2002 Edition Student Guide HS-50 Advanced I
12 Preventive Maintenance
22
Student Guide HS-50 Advanced I 06/2002 Edition
12 Preventive Maintenance
23
Clean the X / Y scale rods
a Clean the incremental scale rods of the Y and X axes using a lint-free cloth soaked in ethyl
alcohol.
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Dirty scale rods cause counting errors on the x and y axes and thus incorrect or inaccurate place-
ment.
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Replace nozzle changer magazines
: Use the "Single Functions" menu to place the nozzles on the Collect&Place head in the nozzle
changer.
g Remove the nozzle changer magazines and replace them with magazines containing cleaned
ceramic nozzles or new nozzles.
: Use the "Single Functions" menu to pick up the nozzles for the Collect&Place head once more.
: Empty the nozzle reject bin.
: Repeat the task at the other location.