M4serviceManual_e - 第7页

Contents 1 Installa tion ................................................................................................... 1-1 Installation of Machine ...................................................................…

Caution

■ General

Keep the machine and its surrounding area safe and clean.

Do not get on the feeder bank or machine top.

Not to let any rats enter and stay inside of mounter or its surrounding area, always keep there clean, tidy and

locked up securely, taking care of prevention against machine damages by rats.

(Chapter 4 > Cautions about overall electrical items)

■ Operation

To prevent machine damage, before operation, make sure accessories such as parts feeders are set

completely and not to jump off.

To prevent machine damage, do not operate the mounter with foreign obstacles such as measurement tools

left on the conveyor or feeder bank.

After turning off the mounter, leave the machine 15 seconds or more before turning on again. Otherwise,

motor alarm can result.

■ Safety Interlock

The machine covers (front/rear) and the optional CE safety guard feature safety interlock mechanism. To

safeguard the operator, this mechanism is activated to stop the machine immediately by opening a machine

cover or entering hand or part of the body inside the CE safety guard during operation.

■ Others

We are releasing several kinds of information about our products on our Service web-site. We recommend

you to access to the web-site periodically in order to get the latest information at any time.

URL:http//service.ipulse.co.jp

* Password entry is needed to access to the Service web-site.

Contents of this manual are subject to change without prior notice.

Contents

1 Installation................................................................................................... 1-1

Installation of Machine .......................................................................................................1-2

Environmental Requirements....................................................................................1-2

How to Hoist the Machine ........................................................................................1-3

Production Line ........................................................................................................1-5

Installing the Machine ..............................................................................................1-6

Supplementary Explanation for Installation .............................................................1-9

Connecting Loader with Machine.....................................................................................1-11

Pre-Process and Post-Process of Machine ........................................................................1-12

Connecting Pre-Process and Post-Process..............................................................1-12

Sequence of Receiving PC board (Standard spec.).................................................1-13

Sequence of Sending PC board (Standard sepc.)....................................................1-14

Sequence of Receiving PC board (SMEMA Interface spec.) .................................1-15

Sequence of Sending PC board (SMEMA Interface spec.) ....................................1-16

2 Periodical Checks.......................................................................................2-1

Daily Checks.......................................................................................................................2-2

Visual Check.............................................................................................................2-2

Manual Check ...........................................................................................................2-4

Monthly Check .........................................................................................................2-5

3 Mechanical Section .................................................................................... 3-1

Head Cover Part..................................................................................................................3-2

Head Manifold Section .............................................................................................3-6

Head Manifold Section .......................................................................................................3-7

Inspection for Head/Nozzle Clogging and Solenoid Valve Breakdown.............................3-8

Nozzle ...............................................................................................................................3-11

Nozzle holder....................................................................................................................3-15

Nozzle Recognition Stickers.............................................................................................3-16

Labeling a Nozzle ID Sticker to a Nozzle ..............................................................3-16

Cleaning Nozzle Recognition Stickers ...................................................................3-17

Flange Seal........................................................................................................................3-18

Camera ..............................................................................................................................3-19

Mirror and lens of camera.......................................................................................3-19

Cleaning of Scan Camera........................................................................................3-19

Cleaning of Fixed camera (M4e/M4s)....................................................................3-20

Cleaning of Teach Camera......................................................................................3-22

Lubrication........................................................................................................................3-23

Lubrication Points...................................................................................................3-23

Specified Lubricants ...............................................................................................3-35

4 Electrical Section........................................................................................ 4-1

Floppy Disk and Disk Drive ...............................................................................................4-2

Handling Floppy Disk...............................................................................................4-2

Cleaning of Disk Drive.............................................................................................4-3

Control Board .....................................................................................................................4-4

Handling Control Board............................................................................................4-4

Electrodes on Feeder / Feeder Bank ...................................................................................4-5

Adjustment of Board Detection Sensors.............................................................................4-6

Cautions about overall electrical items ...............................................................................4-8

5 Materials ...................................................................................................... 5-1

M4a/M4e/M4s: Standard Accessories ...............................................................................5-2

M4a/M4e/M4s Optional Accessories..................................................................................5-3

Replacement Parts...............................................................................................................5-5

M4a: Air Circuit Diagram...................................................................................................5-8

M4e: Air Circuit Diagram...................................................................................................5-9

M4s: Air Circuit Diagram.................................................................................................5-10

System Block Diagram .....................................................................................................5-11

Layout of Electrical Parts..................................................................................................5-12

M4a: CPU BOX ASSY...........................................................................................5-13

M4e: CPU BOX ASSY...........................................................................................5-14

M4s: CPU BOX ASSY...........................................................................................5-15

M4a:SERVO BOX ASSY. .....................................................................................5-16

M4e:SERVO BOX ASSY. .....................................................................................5-17

M4s:SERVO BOX ASSY. .....................................................................................5-17

CP ASSY. ...............................................................................................................5-17

CP ASSY. ...............................................................................................................5-18

PS BOX ASSY. ......................................................................................................5-19

OP BOX ASSY.......................................................................................................5-20