00197973-10_SM_MaterialTower - 第93页

0019797 3 - 10 / 02 , 2016 Z Axis SIPLACE Mat. Towe r St ora ge Serv ice Manual © ASM 6- 11 Machine loading: • All sto red items must be unlo aded in advance. Machine operating cond ition : • Shut d o wn Main electrical …

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Z Axis 00197973-10 / 02 , 2016
6-10 © ASM SIPLACE Mat. Tower Storage Service Manual
Required Tools / Auxiliary Material / Spare parts
Tools: Allen key nr. 2, 3, 4 and 5
Torque key nr. 5 (torque range min-max: 1 N - 10 N)
Belt tension meter (frequency range min-max: 20 Hz - 450 Hz), e.g. Sonic Tension
Meter / Gates Corporation Denver, Colorado
Measuring tape 5m
Random tool used as spacer (wood or metal)
Persons: Assisting person required for step 6
Auxiliary
Material:
Loctite Threadlocker Blue 242
Spare parts:
03126676
-01, tooth belt 25 ATL5
Length: 4453 mm ± 2 mm
Time needed
Schedule around 40 to 60 minutes for this task.
6.2.3 Prerequisites
For a safe and efficient maintenance, the following prerequisites have to be fulfilled:
Personnel:
Any work with or at the equipment must be carried out by skilled and
trained personnel in accordance with the locally applicable
regulations.
Inform all involved persons regarding the currently running
maintenance works.
00197973-10 / 02 , 2016 Z Axis
SIPLACE Mat. Tower Storage Service Manual © ASM 6-11
Machine loading:
All stored items must be unloaded in advance.
Machine operating
condition:
Shut down
Main electrical
power:
Equipment disconnected from power supply system. The Main Switch
(switched off) locked by means of a padlock to secure the main switch
against unintentional switching on.
Compressed air /
Nitrogen (if used):
Equipment disconnected from compressed air or nitrogen supply.
Access:
Open both doors of the machine.
Pull the Z axis towards you.
Pull the gripper up (is a bit hard because the Z motor has a break) so
you have better access.
6.2.4 Exchange steps
Step 1
Note:
To prevent the Y axis from falling down,
securely hold it during removal of the
screws. It is recommended to move the Y
axis completely to the bottom before
loosening and removing the screws to
prevent it from falling down.
Remove the 8 screws that connect the whole Y
axis to the Z belt.
Lay the whole Y axis carefully down (if not
already done).
Step 2
Pull the
Z belt until the screw of the coupling is
visible.
Loosen the screw of the coupling. Now, the Z
belt should be easily movable by hand and the
coupling should not turn with this movement.
Z Axis 00197973-10 / 02 , 2016
6-12 © ASM SIPLACE Mat. Tower Storage Service Manual
Step 3
Remove the belt tensioner screw. During
loosening hold the lower part in your hand to
prevent it from falling down on the Y axis.
Loosen the four screws on both belt holdings as
far as the belt can be pulled out.
Now it is possible to remove the whole belt by
pulling on t
he upper end.
Step 4
Remove the deflection pulley by removing the
four screws at the back of the Z axis.