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Station Software 71 1.1 (R18 - 1) / Versio n Description 05/2018 Edition 20 The Nozzle changer endu rance run cycle wi ll open and close each nozzle changer carrier one after the other. This endurance run will t ake plac…
Station Software 711.1 (R18-1) / Version Description 05/2018 Edition
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5.3 SEMO CRF80 – New Tape Feeder
Compatible mode: Hidden
The new SEMO CRF80 tape feeder from the SEMO company is supported by the station software
and occupies seven tracks on the X-table. The feeder is distributed directly by the manufacturer.
5.4 SIPLACE TX micron-Series – Teaching
Compatible mode: Complete
The station software provides a function to teach the distance between standard stop position and
light barriers of the vacuum tooling of a TX micron placement machine. The light barrier is modelled
as backward stopper. The position of this backward stopper is provided as teachable position and
can be taught similar to the standard forward stopper ("teaching the reference corner"). Instead of
teaching the front right corner of the board, the back corner to the right is used to teach the
backward stopper.
The default value of the distance between standard stopper and backward stopper is substituted by
the measured value.
5.5 Unique Machine Data for Quality Check
Compatible mode: Complete
Machine data may only be restored on the corresponding machine. Thus, the stored data contains
the machine ID which is compared to the machine's ID before restoring the machine data. Only
when the IDs match each other, the data can be used on the machine.
This way it can be prevented that wrong data is used by mistake (e.g. after changing the station
computer) and the machine might produce inaccurately using wrong calibration data.
5.6 Enhanced Machine Endurance Run
Compatible mode: Complete
The following changes and enhancements have been made for the machine endurance run:
● The machine endurance run has been moved from Manual Operations to the Maintenance
view.
● The machine endurance run has been enhanced by endurance run cycles for three new
subsystems:
– Feeder locking
– Nozzle changers
– Pin picker
The additional subsystems will be performed in each third endurance cycle.
The Feeder locking endurance run cycle will lock and unlock all feeders on all tables.
This endurance run will take place each third endurance run cycle, starting with the second
cycle.
If an error occurs, a warning is displayed but the entire endurance run will not stop. In further
cycles, the feeder endurance run will no longer be performed.
Station Software 711.1 (R18-1) / Version Description 05/2018 Edition
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The Nozzle changer endurance run cycle will open and close each nozzle changer carrier one
after the other. This endurance run will take place each third endurance run cycle, starting with
the first cycle.
If an error occurs, a warning is displayed but the entire endurance run will not stop. In further
cycles, the nozzle changer endurance run will no longer be performed.
The Pin picker endurance run cycle will let a pin picker pick a pin from the calibration garage
of a calibrated magazine and place it back to the same position. Thus, the operator has to
ensure that a pin is available there. This will be checked before the endurance run starts (after
magazine scanning). If this precondition is not fulfilled, the pin picker will be no part of the
endurance run.
This endurance run will take place each third endurance run cycle, starting with the third cycle.
If an error occurs, the entire endurance run will stop.
● An optional endurance run can be started before starting the calibration or after successful
calibration in the Automatic calibration view.
In both cases the Machine reference run is performed.
The duration of the endurance run before and after calibration can be configured
independently. The range of values of both input fields is: 0 - 100 hours.
Default for endurance run before calibration: 1 hour.
Default for endurance run after calibration: 100 hours.
● Display of overall machine reference run time
The total execution hours of the Machine reference run will be displayed under Maintenance
– Machine endurance runs – Total duration of machine reference endurance runs [h].
The value of the counter is only visible at the SIPLACE service activity level.
5.7 Component Position Check
Compatible mode: Complete
A component (e.g. a SIM card holder) shall be placed on top of another component in the same
SIPLACE machine with the Twin Head. For some SIM card holders, the leads need to be placed
through holes inside the boards. Therefore, the machine has to verify the following before a SIM
card holder is placed:
– Presence of the bottom component.
– Correct placement position of the bottom component regarding X-, Y-offset and angle within a
certain definable tolerance range.
The whole bottom component will be described as a local fiducial in SIPLACE Pro. The top
component (here = SIM card holder) related to the local fiducial will not be placed based on the
local fiducial position but on the programmed position. The SIPLACE Pro user has to provide that
the bottom component is placed before the SIM card holder by setting an appropriate precedence
rule.
If the bottom component cannot be recognized, the fiducial (= bottom component) has to be taught
at the station.
If the measurement exceeds the defined tolerance, the operator can select to skip the remaining
components of the panel to which the bottom component belongs or place the panel anyway.
Station Software 711.1 (R18-1) / Version Description 05/2018 Edition
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Error Handling at the Station
The following error events may occur at the station after measurement:
1. No Vision measurement result available because:
– the bottom component is missing
– the bottom component is outside the search area
– the fiducial is incomplete
2. Measured bottom component position exceeds the tolerance.
In the first case, the operator will be prompted to teach the fiducial and repeat the measurement.
In the second case, a detailed error dialog displays the Vision image and the measured X, Y and
angle values of the bottom component. The current tolerance of the bottom component position is
displayed as well.
The operator can select between the following options:
► Skip placement of panel
i.e., skip placement of the remaining components of the panel to which the bottom component
belongs.
► Ignore result and continue with placement in panel
i.e., place the SIM card holder although the tolerance is exceeded.
5.8 Using Two Dip Modules for Dipping
Compatible mode: Complete
If two LDU dip modules are positioned on the same table and have the same type of flux medium
and same cavity depth, the station software uses both dip modules to dip components. The
components of one head-cycle are distributed on both dip modules.
5.9 Enhanced FCCS Tool
Compatible mode: Complete
The FCCS tool has been enhanced to support camera verification of the SST47 and SST25
camera types in combination with the CPP placement head.