00196429-0102 - AI Head Reconfiguration Kit SX12 C - 第54页

Installing the C&P20A Placement Head Assembly of the C&P20A Placement Head Connecting the C&P20A Head 54 Assembly Instructions / Mont ageanleitung Head Reconfiguratio n Kit C&P20A Connecti ng the C &P…

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Installing the C&P20A Placement Head
Inserting the C&P20A Head Into the Machine Assembly of the C&P20A Placement Head
Assembly Instructions / Montageanleitung Head Reconfiguration Kit C&P20A 53
Assembly of the C&P20A Pla cement Head
3.4 Assembly of the C&P20A Placement Head
See also
1.2 Preparatory Work... [ ➙ 38]
Inserting the C&P20A Head Into the Machine
3.4.1 Inserting the C&P20A Head Into the Machine
Parts, Equipment and Tools
▪ Torque screwdriver 100-500 Ncm [03078400-xx]
▪ Extension/straight TX20 [03073256-xx]
▪ Bit holder for Torque Vario-S screwdriver [03078706-xx]
Installation
CAUTION
Installation instructions
► Make sure that the assembly position on the head plate is correct.
► Tighten the M4x14 screws with a torque of 2.7 Nm.
Fixing positions of the C&P20A head on the head plate
Legend
1. Hook for hanging up the C&P20A head
2. Support pin
3. Freely accessible fixation point
4. Freely accessible fixation point
5. Freely accessible fixation point
6. Fixation point covered by pressure control valve
► Connect the discharged air hose to the return cylin-
der. You can lay the remaining piping and data lines
when the head is installed.
► Hold the head at its handle and carefully insert it onto
the locating pins of the head plate.
► Tighten the three freely accessible head screws
M4x14 (1, 2, 3) with a long Torx screwdriver.
Installing the C&P20A Placement Head
Assembly of the C&P20A Placement Head Connecting the C&P20A Head
54 Assembly Instructions / Montageanleitung Head Reconfiguration Kit C&P20A
Connecti ng the C&P20A Hea d
3.4.2 Connecting the C&P20A Head
► Connect the flat ribbon cable to the head and the base adapter (1).
► Fix the strain reliefs of the component camera cables (2 and 3) and connect the cables to the vision
board.
► Connect all pneumatic connections to the C&P20A (4 and 5) and to the compressed air distributor.
► Connect the discharged air hose to the silencer (6).
► Close the lower connection at the silencer with the cover cap [03006728-xx].
Tightening the covered head screw
One of the four head screws by means of which the
C&P20A head is fixed to the head plate is located behind
the pressure control valve. The pressure control valve
has to be swivelled to the left to gain access.
The covered head screw can now be accessed via a
guide drilling.
► Insert the Torx screwdriver into the guide drilling and
push it backwards until it sets down on the the head
screw.
► Tighten the covered head screw M4X14.
Connecting lines
Legend
1. Flat ribbon cable [03065867-xx]
2. Strain relief component camera cable
3. Strain relief component camera cable
4. Hose / Pressure control valve C+P20 [03016216-xx]
5. ESD tube / holding circle C+P20 [03070202-xx]
6. Discharged air hose to silencer
7. Cover cap [03006728-xx]
Installing the C&P20A Placement Head
Height Adjustment and Installation of the Nozzle Station Assembly of the C&P20A Placement Head
Assembly Instructions / Montageanleitung Head Reconfiguration Kit C&P20A 55
Height Adjustment and Installation of the Nozzle Station
3.4.3 Height Adjustment and Installation of the Nozzle Station
The nozzle station [03073328-xx] is included in the parts set.
When replacing a C&P20A head by a CPP head and vice versa the present nozzle station can be kept.
When replacing a TwinHead by a CPP or a C&P20A head the nozzle station of the parts set must be
installed.
Height Adjustment of the Nozzle Statio n
3.4.3.1 Height Adjustment of the Nozzle Station
CAUTION
► If the COT insert has been removed or shifted during the conversion, the installation height
of the nozzle station should be checked in any case.
Measuring the height of the nozzle station
► Push the placement head to be measured outwards.
► Place the caliper perpendicularly on the contact sur-
face of the reject station (1) and measure the dis-
tance to the guide rail of the gantry.
This distance must be 189mm ± 0.2mm (2).
► If the distance is correct, proceed with the installation
of the nozzle station.
Position for the shim plates
► If the distance is too large, insert shim plates: Shim
plates for nozzle stripping device [03039514-xx and
03021079-xx], screws DIN7991 M4x20 - 8.8
[00333782-xx].
► If the distance is too small because shim plates have
already been inserted, remove these.