4OM-1064-001 - 第6页

Contents Page 9910-001 4 Tg0249-PM-MM Before Use ................................................................................................... 1 How This Manual is Organized ........................................…

100%1 / 274
Tg0249-PM-MM
This instruction manual consists of six books (Volumes 1 to 5 and COMPONENT
LIBRARY).
Before operating the machine, please read these books carefully to ensure correct
operation.
• The contents of Volumes 1 to 5 are as follows.
Volume 1 : Operation
This volume covers the scope of the machine, the preparatory and
ending procedures of automatic operation.
Volume 2 : Programming
This volume discusses steps in creating, entering and editing various
kinds of data (pattern program data, etc.) required to activate the
machine.
Volume 3 : Troubleshooting
This volume describes the causes of various troubles and recovery
methods.
Volume 4 : Maintenance
This volume covers the steps required for daily maintenance.
Volume 5 : Material
This volume covers the air piping and electrical circuit diagrams, etc.
• The contents of COMPONENT LIBRARY are as follows.
COMPONENT LIBRARY
Creation of Component Library Data, etc.
0004-002 3
How This Manual is Organized
Contents
Page
9910-001 4 Tg0249-PM-MM
Before Use ................................................................................................... 1
How This Manual is Organized .................................................................... 3
Contents ....................................................................................................... 4
Precautionary Measures before Maintenance and Inspection Work ........... 8
Section 1 Periodic Inspections ...................................................... 1- 1
1. Periodic Inspection and Checking ................................................... 1- 2
2. Preparation for Maintenance ........................................................... 1- 3
2.1 Preparation for Cleaning............................................................ 1- 3
2.2 Preparation for Lubrication ........................................................ 1- 3
3. Maintenance Spots (Overall) ........................................................... 1- 6
4. Daily Maintenance ........................................................................... 1- 8
5. Weekly Maintenance ....................................................................... 1-10
6. Monthly Maintenance ...................................................................... 1-13
7. Maintenance
(Every 3 Months after Initial Maintenance in 1 Month) .................... 1-17
8. Maintenance (Every 3 Months) ....................................................... 1-22
9. Maintenance (Every 6 Months) ....................................................... 1-24
10. Lubrication Procedure ................................................................... 1-29
10.1 Placement Head and P.C.B. Positioning Section .................... 1-29
10.2 Traverse Clamp Section .......................................................... 1-29
Section 2 Parts Replacement and Maintenance.........................2- 1
1. List of Consumables and Important Servicing Parts ....................... 2- 2
1.1 List of Consumables .................................................................. 2- 2
1.2 List of Important Servicing Parts ............................................... 2- 3
2. Replacement Procedure of Vacuum Filter ...................................... 2- 4
Section 3 Special Selection Menus .............................................. 3- 1
1. Hierarchical Structure of SPECIAL SEL. Displays .......................... 3- 2
2. SPECIAL SEL. Display .................................................................... 3- 4
3. MANAGEMENT DATA Display ........................................................ 3- 6
3.1 PATTERN PROGRAM MANAGEMENT DATA Display ............. 3- 8
3.2 Component Handling Error Rate Data ...................................... 3-19
3.2.1 Feeder Message Rate ......................................................... 3-20
3.2.2 Nozzle Message Rate ......................................................... 3-23
3.2.3 Nozzle Bypass Rate ............................................................ 3-25
3.3 Management Data (Type 1) ...................................................... 3-27
3.3.1 MACHINE PERFORMANCE DATA ..................................... 3-28
3.3.2 SUB-SYSTEM ERROR COUNTS ....................................... 3-28
3.3.3 Handling Errors Per Feeder Location .................................. 2-29
3.3.4 Head Management Data ..................................................... 3-30
3.3.5 Nozzle Management Data ................................................... 3-32
3.3.6 Component Pick-Up/Component Placement Information ... 3-34
3.3.7 Management Data (Type 1) Clear Mode ............................. 3-36
Contents
Page
9910-001 5 Tg0249-PM-MM
4. RECALL MESSAGES Display......................................................... 3-37
4.1 Error Image Save Function........................................................ 3-39
5. MANUAL BYPASS Display .............................................................. 3-41
5.1 MANUAL HEAD BYPASS Display ............................................ 3-42
5.2 MANUAL COMPONENT RECOGNITION CAMERA
BYPASS Display ....................................................................... 3-43
6. TEACH OFFSET Display ................................................................ 3-44
6.1 P.E.C. RECOG CAMERA & BEAM OFFSET
(STEP-1) Display ...................................................................... 3-47
6.2 COMP. RECOG. CAMERA MAG. (STEP-2) Display ................ 3-55
6.3 COMP. RCG. CAMR. OFST. (STEP3) Display ......................... 3-61
6.4 HEAD CENTER OFFSET Display ............................................ 3-65
6.5 HEAD OFFSET Display ............................................................ 3-69
6.6 HEAD OFFSET (GET BOTH IMAGE) Display .......................... 3-73
6.7 HEAD ROTATION OFFSET Display ......................................... 3-77
6.8 UNIT MANUAL ALIGNMENT TEACH Display .......................... 3-83
6.8.1 Feeder Base Offset ............................................................. 3-85
6.8.2 Feeder (A) Offset ................................................................. 3-87
6.8.3 Vibratory Stick Feeder Unit Offset ....................................... 3-89
6.8.4 Feeder (B) Offset ................................................................. 3-91
6.8.5 Nozzle Stocker Offset .......................................................... 3-93
6.8.6 Teaching Plate Offset .......................................................... 3-97
6.8.7 Traverse Offset (Option) ...................................................... 3-98
6.8.8 Editing of Recognition Mark Data ........................................ 3-99
6.8.9 Teaching Operation with Trackball .................................... 3-100
6.9 PICK-UP LOCATION Display .................................................. 3-101
6.10 PICK-UP LOCATION (TAPE·VIB. STICK) Display ................ 3-103
6.11 COMPONENT DATA (VIB. STICK) OFFSET Display ........... 3-111
6.12 PICK-UP LOCATION (TRAY) Display (Option) ..................... 3-114
6.12.1 MATRIX PITCH XY·SIDE LENGTH·LOC. OFFSET
Display (Option) .............................................................. 3-117
6.12.2 FEEDER (B) OFFSET·ECC. LOCATE OFFSET
Display (Option) .............................................................. 3-121
6.12.3 PICK-UP LOCATION TEACH - TRAY MATRIX EDIT
Display (Option) .............................................................. 3-124
6.13 Nozzle Setup ......................................................................... 3-125
6.14 Camera Head Offset ............................................................. 3-126
7. DEVICE TEST Display .................................................................. 3-128
7.1 P.E.C. RECOG TEST Display ................................................. 3-129
7.1.1 X/Y BEAM MOVE Display ................................................. 3-130
7.1.2 View on Recognition Monitor ............................................ 3-132
7.1.3 Procedure for P.E.C. Recognition Test ............................. 3-133
7.2 COMPONENT RECOG. TEST Display .................................. 3-136
7.2.1 SET TEST ID Display ....................................................... 3-139
7.2.2 COMP. RECOG. TEST - SET FEEDER Display .............. 3-142
7.2.3 COMPONENT RECOGNITION TEST Display ................. 3-144
7.2.4 HYSTERESIS TEST Display ............................................ 3-147