4OM-1064-001 - 第7页

Contents Page 9910-001 5 Tg0249-PM-MM 4. RECALL MESSAGES Display ......................................................... 3-37 4.1 Error Image Save Function ........................................................ 3-39 …

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Contents
Page
9910-001 4 Tg0249-PM-MM
Before Use ................................................................................................... 1
How This Manual is Organized .................................................................... 3
Contents ....................................................................................................... 4
Precautionary Measures before Maintenance and Inspection Work ........... 8
Section 1 Periodic Inspections ...................................................... 1- 1
1. Periodic Inspection and Checking ................................................... 1- 2
2. Preparation for Maintenance ........................................................... 1- 3
2.1 Preparation for Cleaning............................................................ 1- 3
2.2 Preparation for Lubrication ........................................................ 1- 3
3. Maintenance Spots (Overall) ........................................................... 1- 6
4. Daily Maintenance ........................................................................... 1- 8
5. Weekly Maintenance ....................................................................... 1-10
6. Monthly Maintenance ...................................................................... 1-13
7. Maintenance
(Every 3 Months after Initial Maintenance in 1 Month) .................... 1-17
8. Maintenance (Every 3 Months) ....................................................... 1-22
9. Maintenance (Every 6 Months) ....................................................... 1-24
10. Lubrication Procedure ................................................................... 1-29
10.1 Placement Head and P.C.B. Positioning Section .................... 1-29
10.2 Traverse Clamp Section .......................................................... 1-29
Section 2 Parts Replacement and Maintenance.........................2- 1
1. List of Consumables and Important Servicing Parts ....................... 2- 2
1.1 List of Consumables .................................................................. 2- 2
1.2 List of Important Servicing Parts ............................................... 2- 3
2. Replacement Procedure of Vacuum Filter ...................................... 2- 4
Section 3 Special Selection Menus .............................................. 3- 1
1. Hierarchical Structure of SPECIAL SEL. Displays .......................... 3- 2
2. SPECIAL SEL. Display .................................................................... 3- 4
3. MANAGEMENT DATA Display ........................................................ 3- 6
3.1 PATTERN PROGRAM MANAGEMENT DATA Display ............. 3- 8
3.2 Component Handling Error Rate Data ...................................... 3-19
3.2.1 Feeder Message Rate ......................................................... 3-20
3.2.2 Nozzle Message Rate ......................................................... 3-23
3.2.3 Nozzle Bypass Rate ............................................................ 3-25
3.3 Management Data (Type 1) ...................................................... 3-27
3.3.1 MACHINE PERFORMANCE DATA ..................................... 3-28
3.3.2 SUB-SYSTEM ERROR COUNTS ....................................... 3-28
3.3.3 Handling Errors Per Feeder Location .................................. 2-29
3.3.4 Head Management Data ..................................................... 3-30
3.3.5 Nozzle Management Data ................................................... 3-32
3.3.6 Component Pick-Up/Component Placement Information ... 3-34
3.3.7 Management Data (Type 1) Clear Mode ............................. 3-36
Contents
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9910-001 5 Tg0249-PM-MM
4. RECALL MESSAGES Display......................................................... 3-37
4.1 Error Image Save Function........................................................ 3-39
5. MANUAL BYPASS Display .............................................................. 3-41
5.1 MANUAL HEAD BYPASS Display ............................................ 3-42
5.2 MANUAL COMPONENT RECOGNITION CAMERA
BYPASS Display ....................................................................... 3-43
6. TEACH OFFSET Display ................................................................ 3-44
6.1 P.E.C. RECOG CAMERA & BEAM OFFSET
(STEP-1) Display ...................................................................... 3-47
6.2 COMP. RECOG. CAMERA MAG. (STEP-2) Display ................ 3-55
6.3 COMP. RCG. CAMR. OFST. (STEP3) Display ......................... 3-61
6.4 HEAD CENTER OFFSET Display ............................................ 3-65
6.5 HEAD OFFSET Display ............................................................ 3-69
6.6 HEAD OFFSET (GET BOTH IMAGE) Display .......................... 3-73
6.7 HEAD ROTATION OFFSET Display ......................................... 3-77
6.8 UNIT MANUAL ALIGNMENT TEACH Display .......................... 3-83
6.8.1 Feeder Base Offset ............................................................. 3-85
6.8.2 Feeder (A) Offset ................................................................. 3-87
6.8.3 Vibratory Stick Feeder Unit Offset ....................................... 3-89
6.8.4 Feeder (B) Offset ................................................................. 3-91
6.8.5 Nozzle Stocker Offset .......................................................... 3-93
6.8.6 Teaching Plate Offset .......................................................... 3-97
6.8.7 Traverse Offset (Option) ...................................................... 3-98
6.8.8 Editing of Recognition Mark Data ........................................ 3-99
6.8.9 Teaching Operation with Trackball .................................... 3-100
6.9 PICK-UP LOCATION Display .................................................. 3-101
6.10 PICK-UP LOCATION (TAPE·VIB. STICK) Display ................ 3-103
6.11 COMPONENT DATA (VIB. STICK) OFFSET Display ........... 3-111
6.12 PICK-UP LOCATION (TRAY) Display (Option) ..................... 3-114
6.12.1 MATRIX PITCH XY·SIDE LENGTH·LOC. OFFSET
Display (Option) .............................................................. 3-117
6.12.2 FEEDER (B) OFFSET·ECC. LOCATE OFFSET
Display (Option) .............................................................. 3-121
6.12.3 PICK-UP LOCATION TEACH - TRAY MATRIX EDIT
Display (Option) .............................................................. 3-124
6.13 Nozzle Setup ......................................................................... 3-125
6.14 Camera Head Offset ............................................................. 3-126
7. DEVICE TEST Display .................................................................. 3-128
7.1 P.E.C. RECOG TEST Display ................................................. 3-129
7.1.1 X/Y BEAM MOVE Display ................................................. 3-130
7.1.2 View on Recognition Monitor ............................................ 3-132
7.1.3 Procedure for P.E.C. Recognition Test ............................. 3-133
7.2 COMPONENT RECOG. TEST Display .................................. 3-136
7.2.1 SET TEST ID Display ....................................................... 3-139
7.2.2 COMP. RECOG. TEST - SET FEEDER Display .............. 3-142
7.2.3 COMPONENT RECOGNITION TEST Display ................. 3-144
7.2.4 HYSTERESIS TEST Display ............................................ 3-147
Contents
Page
7.2.5 COMPONENT RECOG. TEST - TRAY COMPONENT
SUPPLY/STORAGE Display (Option) .............................. 3-149
7.2.6 Result of Component Recognition .................................... 3-150
7.2.7 Procedure for Component Recognition Test ..................... 3-151
7.3 X/Y BEAM TEST Display ......................................................... 3-156
8. DEVICE CHECK Display ............................................................... 3-159
8.1 INPUT CHECK Display ........................................................... 3-160
8.1.1 DIO, SDS CH1, SDS CH2, Interlock, Motor Control ......... 3-161
8.1.2 SDS NODE MAP Display .................................................. 3-179
8.1.3 SDS STATUS Display ....................................................... 3-180
8.1.4 Setting of SDS Nodes ....................................................... 3-181
8.1.5 FEEDER UNIT SET-UP INFORMATION Display ............. 3-186
8.2 MACHINE PROGRAM INFORMATION Display ..................... 3-187
9. UNIT ADJUSTMENT Display ........................................................ 3-188
9.1 CONVEYOR TIMER ADJUSTMENT Display .......................... 3-189
9.2 FEEDER BASE Display .......................................................... 3-191
9.3 CONVEYOR ADJUSTMENT Display ...................................... 3-193
9.4 RECOGNITION LIGHTING Display ........................................ 3-195
9.4.1 COMPONENT RECOG LIGHTING Display ..................... 3-196
9.4.2 P.E.C. RECOG LIGHTING Display ................................... 3-198
10. HDD/FDD OPERATION Display ................................................. 3-199
10.1 SAVE ALL BACKUP DATA Display ....................................... 3-200
10.2 SAVE/LOAD PATTERN PROGRAM Display......................... 3-202
10.3 HDD/FDD OPERATION - OFFSET DATA Display ................ 3-204
10.4 HDD/FDD OPERATION - DEVICE DATA Display ................. 3-206
10.5 HDD/FDD OPERATION - NOZZLE STOCKER
DATA Display......................................................................... 3-207
10.6 HDD/FDD OPERATION - NOZZLE TYPE DATA
INFO. Display ........................................................................ 3-208
10.7 HDD/FDD OPERATION - RECALL MESSAGES Display ..... 3-210
Section 4 Machine Set-Up Menus ................................................. 4- 1
1. Hierarchical Structure of Machine Set-Up Displays ........................ 4- 2
2. MACHINE SET-UP Display ............................................................. 4- 3
3. Management of Password .............................................................. 4- 4
3.1 Setting of Password Available Areas ........................................ 4- 5
3.2 Flow of Operation ...................................................................... 4- 6
3.3 Setting of Passwords ................................................................ 4- 9
4. Setting of Light Tower and Alarm Data ........................................... 4-11
5. Setting of Date and Time Data ........................................................ 4-13
6. Setting of Error Display Colors ........................................................ 4-14
7. Screen Mode Function .................................................................... 4-15
8. CUSTOMIZE Display....................................................................... 4-17
9910-001 6 Tg0249-PM-MM